coolant temperature TOYOTA SUPRA 1986 Service Repair Manual

See page EG±503.
CIRCUIT DESCRIPTION
To obtain a high purification rate for the CO, HC and NOx components of the exhaust gas, a three±way
catalytic converter is used, but for most efficient use of the three±way catalytic converter, the air±fuel
ratio must be precisely controlled so that it is always close to the stoichiometric air±fuel ratio.
The oxygen sensor has the characteristic whereby its output voltage changes suddenly in the vicinity
of the stoichiometric air±fuel ratio. This characteristic is used to detect the oxygen concentration in the
exhaust gas and provide feedback to the computer for control of the air±fuel ratio.
When the air±fuel ratio becomes LEAN, the oxygen concentration in the exhaust increases and the
oxygen sensor informs the ECM of the LEAN condition (small electromotive force: 0 V).
When the air±fuel ratio is RICHER than the stoichiometric air±fuel ratio the oxygen concentration in the
exhaust gas is reduced and the oxygen sensor informs the ECM of the RICH condition (large electro-
motive force: 1 V).
The ECm judges by the electromotive force from the oxygen sensor whether the air±fuel ratio if RICH
or LEAN and controls the injection duration accordingly. However, if malfunction of the oxygen sensor
causes an output of abnormal electromotive force, the ECM is unable to perform accurate air±fuel ratio
control.
The main heated oxygen sensor include a heater which heats the Zirconia element. The heater is con-
trolled by the ECM. When the intake air volume is low (the temperature of the exhaust has is low) current
flows to the heater to heat the sensor for accurate oxygen concentration detection.)
Diagnostic Trouble Code Detecting ConditionDTC No.Trouble Area
(1) Open or short in heater circuit of main heated
oxygen sensor for 0.5 sec. or more.
(2) Main heated oxygen sensor signal voltage is
reduced to be 0.35 V and 0.70V for 60 sec.
under condition (a) ~ (d):
(2 trip detection logic)*1
(a) Engine coolant temp.: Between 80°C
(176°F) and 95°C (203°F)
(b) Engine speed: 1,500 rpm or more
(c) Load driving (Example A/T in
overdrive (5th for M/T), A/C ON, Flat
road, 80 km/h (50 mph))
(d) Main heated oxygen sensor signal
voltage: Alternating above and below
0.45V

Open or short in heater circuit of main heated
oxygen sensor

Main heated oxygen sensor heater

ECM

Main heated oxygen sensor circuit

Main heated oxygen sensor
DTC 21 Main Heated Oxygen Sensor Circuit
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTINGEG±525

CIRCUIT DESCRIPTION
The engine coolant temperature sensor senses the
coolant temperature. A thermistor built in the sensor
changes its resistance value according to the coolant
temperature. The lower the coolant temperature, the
greater the thermistor resistance value, and the high-
er the coolant temperature, the lower the thermistor
resistance value (See Fig. 1).
The engine coolant temperature sensor is connected
to the ECM (See wiring diagram). The 5 V power
source voltage in the ECM is applied to the engine
coolant temperature sensor from the terminal THW
via a resistor R. That is, the resistor R and the engine
coolant temperature sensor are connected in series.
When the resistance value of th engine coolant tem-
perature sensor changes in accordance with changes
in the coolant temperature, the potential at the termi-
nal THW also changes. Based on this signal, the ECM
increases the fuel injection volume to improve drive-
ability during cold engine operation. If the ECM re-
cords the diagnostic trouble code 22, it operates the
fail safe function in which the engine coolant tempera-
ture is assumed to be 80°C (176°F).
Diagnostic Trouble Code Detecting ConditionDTC No.Trouble Area
Open or short in engine coolant temp. sensor
circuit for 0.5 sec. or more
Open or short in engine coolant temp.
sensor circuit

Engine coolant temp. sensor

ECM
DTC 22 Engine Coolant Temp. Sensor Circuit
EG±530± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING

(See page EG±510)
(1) Connect SST (check harness ªAº).
(See page EG±510)
(2) Turn ignition switch ON
Measure voltage between terminals THW and
E2 of engine control module connector.
Check voltage between terminals THW and E2 of engine control module
connector.
Check for intermittent problems.
(See page EG±505)
Disconnect the engine coolant temp. sensor con-
nector.
Measure resistance between terminals.
Resistance is within Acceptale Zone on chart.
Check engine coolant temp. sensor.
Replace engine coolant temp. sensor.
Repair or replace harness or connector.
Check and replace engine control module.
Check for open and short in harness and connector between engine control
module and engine coolant temp. sensor (See page IN±30).
INSPECTION PROCEDURE
HINT: If diagnostic trouble codes º22º (engine coolant temperature sensor circuit), º24º (intake air temperature
sensor circuit) and º41º (throttle position sensor circuit) are output simultaneously, E2 (sensor ground)
may be open.
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTINGEG±531

DTC 24 Intake Air Temp. Sensor Circuit
CIRCUIT DESCRIPTION
The intake air temp. sensor is built into the mass air flow meter and senses the intake air temperature. The struc-
ture of the sensor and connection to the ECM is the same as in the engine coolant temp. sensor shown on page
EG±530.
If the ECM detects the diagnostic trouble code º24º, it operates the fail safe function in which the intake air tem-
perature is assumed to be 20°C (68°F).
 
 DTC No.
 
 Diagnostic Trouble Code Detecting Condition
 


Trouble Area
 
 
 
 
24
 
 
 
 
Open or short in intake air temp. sensor circuit
for 0.5 sec. or more
 





Open or short in intake air temp. sensor

Circuit

Intake air temp. sensor

ECM
EG±532± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING

(See page EG±510)
(1) Connect SST (check harness ªAº).
(See page EG±510)
SST 09990±01000
(2) Turn ignition switch ON
Measure voltage between terminals THW and E2
of engine control module connector.
Check voltage between terminals THA and E2 of engine control module
connector.
Check for intermittent problems.
(See page EG±505)
Disconnect the mass air flow meter connector.
Measure resistance between terminals 3 and 4
of mass air flow meter connector.
Resistance is within Acceptable Zone on chart.
Check intake air temp. sensor.
Check for open and short in harness and connector between engine
control module and intake air temp. sensor (See page IN±30)
Replace intake air temp. sensor (Replace
mass air flow meter).
Repair or replace harness or connector.
Check and replace engine control module.
INSPECTION PROCEDURE
HINT: If diagnostic trouble codes º22º (engine coolant temperature sensor circuit), º24º (intake air temperature
sensor circuit) and º41º (throttle position sensor circuit) are output simultaneously, E2 (sensor ground)
may be open.
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTINGEG±533

INSPECTION PROCEDURE
HINT:
wIf diagnostic trouble code 41 is displayed, check throttle position sensor circuit. If diagnostic trouble code
47 is displayed, check sub±throttle position sensor circuit.
wIf diagnostic trouble code º22º (engine coolant temperature sensor circuit), º24º (intake air temperature
sensor circuit) and º41º (throttle position sensor circuit) are output simultaneously. E2 (sensor ground) may
be open.
(See page EG±505)
(See page EG±510)
(See page EG±292)
Check voltage between terminals VTA1, 2, IDL1, 2 and E2 of engine control
module connector.
The voltage should increase steadily in proportion
to the throttle valve opening angle.
(1) Connect SST (check harness ªAº).
(See page EG±510)
SST 09990±01000
(2) Turn ignition switch ON.
(3) For throttle position sensor, disconnect the vacuum
hose from the throttle body, then apply vacuum to
the throttle opener.
(See page EG±292)
(4) For sub±throttle position sensor, remove intake air
duct and disconnect sub±throttle valve step motor
connector.
Measure voltage between terminals VTA1, 2, IDL1,
2 and E2 of engine control module connector when
the (sub±) throttle valve is opened gradually from
the closed condition.
Check for intermittent problems.
(See page
EG±505)
Throttle Valve
Terminal
Fully Closed
Fully Open
EG±554± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING

See page EG±503.
CIRCUIT DESCRIPTION
The EGR system is designed to recirculate the exhaust gas, controlled according to the driving condi-
tions back into the intake air±fuel mixture. It helps to slow down combustion in the cylinder and thus
lower the combustion temperature which, in turn, reduces the amount of NO
x emission. The amount
of EGR is regulated by the EGR vacuum modulator according to the engine load.
If even one of the following conditions is fulfilled,
the VSV is turned ON by a signal from the ECM.
This resists in atmospheric air acting on the EGR
valve, closing the EGR valve and shutting off the
exhaust gas (EGR cut±OFF).

Engine coolant temp. below 50°C (122°F)

During deceleration (throttle valve closed)

Light engine load (amount of intake air very
small)

Engine speed over 4,800 rpm

Manifold absolute pressure more than 120 kPa
(1.2 kgf/cm
2, 17.4 psi)
DTC No.Diagnostic Trouble Code Detecting ConditionTrouble Area
No No.1 knock sensor signal to ECM for 4
crank revolutions with engine speed between
2,050 rpm and 5,950 rpm

Open EGR gas temp. sensor circuit

Short in VSV circuit for EGR

EGR hose disconnected, valve stuck

Clogged EGR gas passage

ECM
EGR gas temp. and intake air temp. are
60°C(140°F) or less for A/T, 55°C (131°F) or
less for M/T for 1 ~ 4 min. under conditions (a)
and (b):
(2 trip detection logic)*
(a) Engine coolant temp.: 60°C (140°F) or
more
(b) EGR operation possible (Example A/T in
3rd speed (5th for M/T), A/C ON, 96 km/h
(60 mph), Flat road)
Purpose of the driving pattern.
(a) To simulate diagnostic trouble code detecting condition after diagnostic trouble code is recorded.
(b) To check that the malfunction is corrected when the repair is completed by confirming that diagnos±
tic trouble code is no longer detected.
DIAGNOSTIC TROUBLE CODE DETECTION DRIVING PATTERN
DTC 71 EGR System Malfunction
EG±564± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING

VSV Circuit for Fuel Pressure Control
CIRCUIT DESCRIPTION
The ECM turns on a VSV (Vacuum Switching
Valve) to draw air into the diaphragm chamber
of the pressure regulator if it detects that the
temperature of the engine coolant is too high
during engine starting.
The air drawn into the chamber increases the
fuel pressure to prevent fuel vapor lock at high
engine temperature in order to help the en-
gine start when it is warm.
Fuel pressure control ends approx. 120 sec.
after the engine is started.
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTINGEG±595

CIRCUIT DESCRIPTION
To obtain a high purification rate for the Co, Hc and NOx components of the exhaust gas, a three±way catalytic
converter is used, but for most efficient use of the three±way catalytic converter, the air±fuel ratio must be pre-
cisely controlled so that it is always close to the stoichiometric air±fuel ratio.
The oxygen sensor has the characteristic whereby its output voltage changes suddenly in the vicinity of the stoi-
chiometric air±fuel ratio. This characteristic is used to detect the oxygen concentration in the exhaust gas and
provide feedback to the computer for control of the air fuel ratio.
When the air±fuel ratio becomes LEAN, the oxygen concentration in the exhaust increases and the oxygen sen-
sor informs the ECM of the LEAN condition (small electromotive force: 0 V).
When the air±fuel ratio is RICHER than the stoichiometric air±fuel ratio the oxygen concentration in the exhaust
gas is reduced and the oxygen sensor informs the ECM of the RICH condition (large electromotive force: V).
The ECM judges by the electromotive force from the oxygen sensor whether the air±fuel ratio is RICH or LEAn
and controls the injection duration accordingly. However, if malfunction of the oxygen sensor causes an output
of abnormal electromotive force, the ECM is unable to perform accurate air±fuel ratio control.
The main heated oxygen sensors include a heater which heats the Zirconia element. The heater is controlled
by the ECM. When the intake air volume is low t(the temperature of the exhaust has is low) current flows to
the heater to heat the sensor for accurate oxygen concentration detection.)
Flange
Platinum Electrode
Solid Electrolyte
(Zirconia Element)
Platinum Electrode
Heater*
1
Coating (Ceramic)
Ideal Air±Fuel Mixture
Richer Ð Air Fuel ratio Ð Leaner
Trouble AreaDTC No.Diagnostic Trouble Code Detecting Condition
Exhaust Gas
Output Voltage
(1)*1Open or snort in heater circuit of main heated
oxygen sensor for 0.5 sec. or more.
(2) (Main heated*1) oxygen sensor signal voltage is
reduced to between 0.35 V and 0.70 V for 60
sec. under conditions (a) ~ (d):
(2) trip detection logic)*
2
(a) Engine coolant temp.: Between 80°C
(176°F and 95°C (203°F)
(b) Engine speed: 1,500 rpm or more
(c) Load driving (Example A/T in Overdrive
(5th for M/T), A/C ON, Flat road, 80 km/h (50
mph))
(d) (Main heated*
1) oxygen sensor signal
voltage: Alternating above and below 0.45 V
Atmosphere

Open or short in heater circuit of main heated
oxygen sensor

Main heated oxygen sensor heater

ECM

(Main heated*
1) oxygen sensor circuit

(Main heated*1) oxygen sensor
HINT: Diagnostic trouble code ª21º is for the (main heated*1) oxygen sensor (Fr) circuit.
Diagnostic trouble code ª28º is for the (main heated*
1) oxygen sensor (Rr) circuit.
*1: Main heated oxygen sensor ONLY for California specification vehicles.
*2: See page EG±397.
DTC 21 28 (Main Heated*1) Oxygen Sensor Circuit
± ENGINE2JZ±GE ENGINE TROUBLESHOOTINGEG±419

DTC 22 Engine Coolant Temp. Sensor Circuit
CIRCUIT DESCRIPTION
The engine coolant temperature sensor senses the
coolant temperature. A thermistor built in the sensor
changes its resistance value according to the coolant
temperature. The lower the coolant temperature, the
greater the thermistor resistance value, and the higher
the coolant temperature, the lower thermistor resist-
ance value (See Fig. 1.).
The engine coolant temperature sensor is connected to
the ECM (See wiring diagram). The 5 V power source
voltage in the ECM is applied to the engine coolant tem-
perature sensor from the terminal THW via a resistor R.
That is, the resistor R an the engine coolant temperature
sensor are connected in series. When the resistance
value of the engine coolant temperature sensor
changes in accordance with the changes in the coolant
temperature the potential at the terminal THW also
changes. Based on this signal, the ECM increases the
fuel injection volume to improve driveability during cold
engine operation. If the ECM detects the diagnostic
trouble code 22, it operates the fail safe function in
which the engine coolant temperature is assumed to be
80°C (176°F).
DTC No.Diagnostic Trouble Code Detecting ConditionTrouble Area
Open or short in engine coolant temp. sen-
sor circuit for 0.5 sec. or more

Open or short in engine coolant temp.
sensor circuit

Engine coolant temp. sensor

ECM
Reference
VoltageEngine Coolant
Temp.
Resis±
tance
EG±424± ENGINE2JZ±GE ENGINE TROUBLESHOOTING