check engine light TOYOTA SUPRA 1995 Service Manual Online

DTC 52 53 55 Knock Sensor Circuit
Knock sensors are fitted one each to the front and rear of the left side of the cylinder block to detect
engine knocking. This sensor contains a piezoelectric element which generates a voltage when it be-
comes deformed, which occurs when the cylinder block vibrates due to knocking. If engine knocking
occurs, ignition timing is retarded to suppress it.
DTC No.Diagnostic Trouble Code Detecting ConditionTrouble Area
No No.1 knock sensor signal to ECM for 4
crank revolutions with engine speed between
1,600 rpm and 5,200 rpm
Engine control computer (for knock control)
malfunction at engine speed between 650 rpm
and 5,200 rpm
No No.2 knock sensor signal to ECM for 4 crank
revolutions with engine speed between 1,600
rpm and 5,200 rpm

Open or short in No.1 knock sensor circuit

No.1 knock sensor (looseness)

ECM

ECM

Open or short in No.2 knock sensor circuit

No.2 knock sensor (looseness)

ECM
If the ECM detects the above diagnosis conditions, it operates the fail safe function in which the correc-
tive retard angle value is set to the maximum value.
DIAGNOSTIC TROUBLE CODE DETECTION DRIVING PATTERN
Purpose of the driving pattern.
(a) To simulate diagnostic trouble code detecting condition after diagnostic trouble code is recorded.
(b) To check that the malfunction is corrected when the repair is completed by confirming that diag±
nostic trouble code is no longer detected.
(1) Start the engine and warm up.
(2) Idle the engine for 3 min.
(3) With the A/C ON, race the engine quickly to 5,000 rpm 3 times.
(Rapidly depress the accelerator pedal and suddenly release it.)
HINT: If a malfunction exists, the malfunction indicator lamp will light up when sudden racing is
performed.
NOTICE: If the conditions in this test are not strictly followed, detection of the malfunction
will not be possible. EG±450
± ENGINE2JZ±GE ENGINE TROUBLESHOOTING

(See page EG±397).
CIRCUIT DESCRIPTION
The EGR system is designed to recirculate the exhaust gas, controlled according to the driving condi-
tions, back into the intake air±fuel mixture. It helps to slow down combustion in the cylinder and thus
lower the combustion temperature which, in turn, reduces the amount of NOx emission. The amount
of EGR is regulated by the EGR vacuum modulator according to the load.
If even one of the following conditions is fulfilled,
the VSV is turned ON by a signal from the ECM.
This results in atmospheric air acting on the EGR
valve, closing the EGR valve and shutting off the
exhaust gas (EGR cut±OFF).

Engine coolant temp. below 50°C (122°F)

During deceleration (Throttle valve closed)

Light engine load (amount of intake air very
small).

Engine speed over 5,200 rpm

Traction control is operating
DTC No.Diagnostic Trouble Code Detecting ConditionTrouble Area
EGR gas temp. is 70°C (158°F) or less for 1 ~
4 min. under conditions (a) and (b):
(2) trip detection logic)*
(a) Engine coolant temp.: 63°C (145°F) or
more
(b) EGR operation possible (Example A/T in
3rd speed (5th for M/T), A/C ON, 96
km/h (60 mph), Flat road)

Open in EGR gas temp. sensor circuit

Short in VSV circuit for EGR

EGR hose disconnected, valve stuck

Clogged EGR gas passage

ECM
DIAGNOSTIC TROUBLE CODE DETECTION DRIVING PATTERN
Purpose of the driving pattern.
(a) To simulate diagnostic trouble code detecting condition after diagnostic trouble code is recorded.
(b) To check that the malfunction is corrected when the repair is completed by confirming that diag±
nostic trouble code is no longer detected.
DTC 71 EGR System Malfunction
± ENGINE2JZ±GE ENGINE TROUBLESHOOTINGEG±453

DIAGNOSIS SYSTEM
DESCRIPTION
The ECM contains a built±in self±diagnosis system by which
troubles with the engine signal network are detected and a Mal-
function Indicator Lamp on the instrument panel lights up.
By analyzing various signals as shown in a later table (See page
EG±494) the Engine Control Module (ECM) detects system mal-
functions relating to the sensors or actuators.
In the normal mode, the self±diagnosis system monitors 19 items,
indicated by code No. as shown in EG±494. A malfunction indica-
tor lamp informs the driver that a malfunction has been detected.
The lamp goes off automatically when the malfunction has been
repaired, but the diagnostic trouble code(s) remains stored in the
ECM memory (except for code Nos. 16 and 53). The ECM stores
the code(s) until it is cleared by removing the EFI No. 1 fuse with
the ignition switch OFF.
The diagnostic trouble code can be read by the number of blinks
of the malfunction indicator lamp when TE1 and E1 terminals on
the data link connector 1 or 2 are connected. When 2 or more
codes are indicated, the lowest number (code) will appear first.
In the test mode, 13 items, indicated by code No. as shown in
EG±494 are monitored. If a malfunction is detected in any one of
the systems indicated by code Nos. 13, 21, 22, 24, 25, 26, 27, 35,
41, 47, 71 and 78 the ECM lights the malfunction indicator lamp
to warn the technician that a malfunction has been detected. In
this case, TE2 and E1 terminals on the data link connector 2
should be connected as shown later. (See page EG±492).
In the test mode, even if the malfunction is corrected, the malfunc-
tion code is stored in the ECM memory even when the ignition
switch OFF (except code Nos. 43 and 51). The also applies in the
normal mode. The diagnostic trouble mode (normal or test) and
the output of the malfunction indicator lamp can be selected by
connecting the TE1, TE2 and E1 terminals on the data link con-
nector 2, as shown later.
A test mode function has been added to the functions of the self±
diagnosis system of the normal mode for the purpose of detecting
malfunctions such as poor contact, which are difficult to detect in
the normal mode. This function fills up the self±diagnosis system.
The test mode can be implemented by the technician following the
appropriate procedures of check terminal connection and opera-
tion described later. (See page EG±492) EG±490
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING

Diagnosis Inspection (Normal Mode)
MALFUNCTION INDICATOR LAMP CHECK
1. The Malfunction Indicator Lamp will come on when the
ignition switch is turned ON and the engine is not running.
HINT: If the malfunction indicator lamp does not light up, pro-
ceed to troubleshooting of the telltale light RH (See page
BE±48).
2. When the engine is started, the malfunction indicator lamp
should go off.
If the light remains on, the diagnosis system has detected a
malfunction or abnormality in the system.
DIAGNOSTIC TROUBLE CODE CHECK
1. Turn ignition switch ON.
2. Using SST, connect terminals between TE1 and E1 of data
link connector 1 or 2.
SST 09843±18020
3. Read the diagnostic trouble code from malfunction indicator
lamp.
HINT: If a diagnostic trouble code is not output, check the TE1
terminal circuit (See page EG±598).
As an example, the blinking patterns for codes; normal, 12
and 31 are as shown on the illustration.
4. Check the details of the malfunction using the diagnostic
trouble code table on page EG±494.
5. After completing the check, disconnect terminals TE1 and
E1, and turn off the display.
HINT: In the event of 2 or more malfunction codes, indication
will begin from the smaller numbered code and continue in
order to the larger.
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTINGEG±491

Diagnosis Inspection (Test Mode)
Compared to the normal mode, the test mode has an in-
creased sensing ability to detect malfunctions.
It can also detect malfunctions in the starter signal circuit, the
IDL contact signal of the throttle position sensor, air condi-
tioning signal and park/neutral position switch signal.
Furthermore, the same diagnostic items which are detected
in the normal mode can also be detected in the test mode.
DIAGNOSTIC TROUBLE CODE CHECK
1. Initial conditions.
(a) Battery voltage 11 V or more
(b) Throttle valve fully closed
(c) Transmission in neutral position
(d) Air conditioning switched OFF
2. Turn ignition switch OFF
3. Using SST, connect terminals TE2 and E1 of the data link
connector 2.
SST 09843±18020
4. Turn ignition switch ON.
HINT:
wTo confirm that the test mode is operating, check that the
malfunction indicator lamp flashes when the ignition
switch is turned to ON.
wIf the malfunction indicator lamp does not flash, proceed
to troubleshooting of the TE2 terminal circuit on page
EG±598.
5. Start the engine.
6. Simulate the conditions of the malfunction described by the
customer.
7. After the road test, using SST, connect terminals TE1 and E1
of the data link connector 2.
SST 09843±18020
8. Read the diagnostic trouble code on malfunction indicator
lamp on the telltale light RH (See page EG±491).
9. After completing the check, disconnect terminals TE1, TE2
and E1, and turn off the display.
HINT:
wThe test mode will not start if terminals TE2 and E1 are
connected after the ignition switch is turned ON.
wWhen the engine is not cranked, diagnostic trouble
codes º43º (Starter signal) output, but this is not
abnormal.
wWhen the automatic transmission shift lever is in the ºDº,
º2º, ºLº or ºRº shift position, or when the air conditioning
is on or when the accelerator pedal is depressed, code
º51º (Switch condition signal) is output, but this is not
abnormal. EG±492
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING

DTC
No.
Number of
MIL BlinksCircuitDiagnostic Trouble Code Detecting Condition
(a) Engine coolant temp.: 60°C (140°F) or more
(2 trip dectection logic)*3
(2 trip dectection logic)*3
(2 trip dectection logic)*3
EGR gas temp. and intake air temp. are 60°C (140°F) or less
for A/T, 55°C (131°F) or less for 1 ~ 4 min. under conditions
(a) and (b):
Fuel Pump
Control Signal
(2 trip dectection logic)*3
(b) EGR operation possible (Example A/T in 3rd speed (5th for
M/T), A/C ON, 96 km/h (60 mph), Flat road)
Switch Condition
Signal
EGR System
Malfunction
(2) Open in input circuit for 1 sec. or more with engine speed
1,000 rpm or less
(1) Open or short in fuel pump circuit for 1 sec. or more with
engine speed 1,000 rpm or less
(3) Open or short in diagnostic signal line (DI) fuel pump ECU
with engine speed 1,000 rpm or less
(1) 3 sec. or more after engine starts, with closed throttle posi±
tion switch OFF (IDL1)
(2) Park/neutral position switch: OFF
(Shift position in ''R'', ''D'', ''2'', or ''L'' position)
(3) A/C switch ON
*1: ºONº displayed in the diagnostic mode column indicates that the Malfunction Indicator Lamp is lit up when
a malfunction is defected. ºOFFº indicates that the ºCHECKº does not light up during malfunction diag±
nosis, even if a malfunction is detected. ºN.A.º indicates that the item is not included in malfunction diag±
nosis.
*2: ºº in the memory column indicates that a diagnostic trouble code is recorded in the ECM memory when
a malfunction occurs. ºXº indicates that a diagnostic trouble code is not recorded in the ECM memory even
if a malfunction occurs. Accordingly, output of diagnostic results in normal or test mode is done with the
IG switch ON. EG±502
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING

G, NE signal circuit (No.2)
Engine coolant temp. sensor
circuit
Intake air temp. sensor circuit
Throttle position sensor
circuit
Sub±throttle position sensor
circuit
CircuitDTC
CHECK FOR INTERMITTENT PROBLEMS
As described in the preceding paragraph, abnormality detection
ability in the test mode is increased compared to that in the normal
mode, so that when intermittent problems occur in the ECM signal
circuits (G1, G2, NE, THW, THA, VTA1, VTA2) shown in the table
below, the appropriate diagnostic trouble code is output.
Accordingly, when the diagnostic trouble codes shown in the table
opposite (13, 22, 24, 41, 47) are output during the diagnostic
trouble code check, and inspection of the appropriate circuits re-
veals no abnormality, check for intermittent problems as described
below.
By checking for intermittent problems, the place where intermittent
problems are occurring due to poor contacts can be isolated.
CLEAR DIAGNOSTIC TROUBLE CODES
See page EG±493.
SET TEST MODE
1. With the ignition switch OFF, using SST, connect the
terminals TE2 and E1 of the data link connector 2.
SST 09843±18020
2. Start the engine and check to see the malfunction indicator
lamp goes off.
PERFORM A SIMULATION TEST
Using the symptom simulation (See page IN±24), apply vibration
to and pull lightly on the wire harness, connector or terminals in the
circuit indicated by the malfunction code.
In this test, if the malfunction indicator lamp lights up, it indicates
that the place where the wire harness, connector or terminals be-
ing pulled or vibrated has faulty contact. Check that point for loose
connections, dirt on the terminals, poor fit or other problems and
repair as necessary.
HINT: After cancelling out the diagnostic trouble code in memory
and set the test mode, if the malfunction indicator lamp does not
go off after the engine is started, check thoroughly for faulty con-
tacts, etc., then try the check again, if the malfunction indicator
lamp still does not go off, check and replace ECM.
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTINGEG±505

(See page EG±20)
Check idle speed.
Proceed to matrix chart of problem symp-
toms on page EG±514.
(1) Shift transmission into ªNº position.
(2) Warm up engine to normal operating tempera±
ture.
(3) Switch OFF all accessories.
(4) Switch OFF air conditioning.
(5) Connect tachometer test probe to terminal
IG of data link connector 1.
Check Idle speed.
Idle speed: 650  50 rpm

Never allow tachometer test probe to touch
ground as it could result in damage to igniter
and/or ignition coil.

As some tachometers are not compatible
with this ignition system, we recommended
that you confirm the compatibility of your
unit before use.
Check ignition timing.
(1) Shift transmission into ªNº position.
(2) Warm up engine to normal operating tempera±
ture.
(3) Keep the engine speed at idle.
(4) Using SST, connect terminals TE1 and E1 of
data link connector 1.
SST 09843±18020
(5) Connect a timing light clip to the check wire.
(See page EG±20)
Check ignition timing.
Ignition timing: 10 2° BTDC @ idle
Proceed to matrix chart of problem symp-
toms on page EG±514.
Proceed to page EG±518 and continue to
troubleshoot.
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTINGEG±507

CIRCUIT DESCRIPTION (Cont'd)
DIAGNOSTIC TROUBLE CODE DETECTION DRIVING PATTERN
Purpose of the driving pattern.
(a) To simulate diagnostic trouble code detecting condition after diagnostic trouble code is recorded.
(b) To check that the malfunction is corrected when the repair is completed confirming that diagnostic trouble
code is no longer detected.
Malfunction: Main Heated Oxygen Sensor Deterioration
It is vital that this test routine is adhered to detect the malfunction:
(1) Disconnect the EFI No.1 fuse (30 A) for 10 sec. or more, with IG switch OFF. Initiate test
mode (Connect terminal TE2 and E1 of data link connector 2 with IG switch OFF).
(2) Start the engine and warm up with all ACC switch OFF.
(3) Idle the engine for 3 min.
(4) Accelerate gradually within the range 1,300 ~ 1,7700 rpm (centered around 1,500 rpm) with
the A/C switch ON and D position for A/T (5th for M/T).
HINT:
Ensure engine rpm does NOT fall below 1200 rpm.

Gradually depress the accelerator pedal at a suitable rate to comply with the test re±
quirements on the above graph.

Never allow engine rpm to drop at any time during the test.
(5) Maintain the vehicle speed at 64 Ð 80 km/h (40 Ð 50 mph).
(6) Keep the vehicle running for Ð 2 min. after starting acceleration.
HINT: If a malfunction exists, the Malfunction Indicator Lamp will light up after approx. 60 sec.
from the start of acceleration.
NOTICE: If the conditions in this test are not strictly followed, detection of the malfunc±
tion will not be possible. EG±526
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING

HINT: Before this test, check the feedback voltage for oxygen sensor.
(1) Disconnect the EFI No.1 fuse (30A) for 10 sec. or more, with IG switch OFF. Initiate test mode
(Connect terminal TE2 and E1 of data link connector 2 with IG switch OFF).
(2) Start the engine and warm up.
(3) Idle the engine for 3 min.
(4) Race the engine quickly to 4,000 rpm 3 times using the accelerator pedal.
(5) Race the engine at 2,000 rpm for 90 sec.
HINT: If a malfunction exists, the malfunction indicator lamp will light up during step (4).
NOTICE: If the conditions in this test are not strictly followed, detection of the malfunction
will not be possible.
Malfunction: Open or Short in Main Heated Oxygen Sensor
CIRCUIT DESCRIPTION (Cont'd)
DIAGNOSTIC TROUBLE CODE DETECTION DRIVING PATTERN
Purpose of the driving pattern.
(a) To simulate diagnostic trouble code detecting condition after diagnostic trouble code is recorded.
(b) To check that the malfunction is corrected when the repair is completed confirming that diagnostic
trouble code is no longer detected.
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTINGEG±535