boot TOYOTA SUPRA 1997 Service User Guide
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 1997, Model line: SUPRA, Model: TOYOTA SUPRA 1997Pages: 1807, PDF Size: 39.36 MB
Page 331 of 1807
W02668
Cap
Strainer
ReservoirSnap Ring
Boot
No.1 Piston and Spring
No.2 Piston and Spring
Reservoir Set Screw Grommet
Piston Stopper Bolt
Gasket
Non-reusable part
Lithium soap base glycol grease
- BRAKEBRAKE MASTER CYLINDER
BR-1 1
1811 Author: Date:
1997 SUPRA (RM502U)
Page 333 of 1807
BR0GG-01
W02792
W02660
W02661
- BRAKEBRAKE MASTER CYLINDER
BR-13
1813 Author: Date:
1997 SUPRA (RM502U)
DISASSEMBLY
1. REMOVE MASTER CYLINDER BOOT
Using a screwdriver, remove the master cylinder boot.
NOTICE:
At the time of reassembly, please refer to the following
item.
Facing the UP mark on the master cylinder boot upwards,
install the cylinder boot to the master cylinder.
2. REMOVE RESERVOIR CAP AND STRAINER
3. REMOVE RESERVOIR
Remove the set screw and pull out the reservoir.
Torque: 1.8 N´m (18 kgf´cm, 16 in.´lbf)
4. REMOVE 2 GROMMETS
5. PLACE CYLINDER IN VISE
6. REMOVE PISTON STOPPER BOLT
Using a screwdriver, push the pistons in all the way and remove
the No.2 piston stopper bolt and gasket.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
7. REMOVE 2 PISTONS
(a) Push in the piston with a screwdriver and remove the
snap ring with snap ring pliers.
HINT:
Tape the screwdriver tip before use.
(b) Remove the No. 1 piston and spring by hand, pulling
straight out, not at an angle.
NOTICE:
If pulled out and install at an angle, there is a possibil-
ity that the cylinder bore could be damaged.
At the time of reassembly, be careful not to damage
the rubber lips on the pistons.
Page 342 of 1807
BR0GY-02
W00802
Caliper
Anti-rattle
Spring
Pin Bleeder Plug
Gasket
Disc
Piston Seal
Piston
Set RingPad SpacerAnti-squeal
Shim
Pad Clip
Boot
Non-reusable part
Lithium soap base glycol grease
Disc brake grease BR-36
- BRAKEFRONT BRAKE CALIPER (2JZ-GTE)
1836 Author: Date:
1997 SUPRA (RM502U)
FRONT BRAKE CALIPER (2JZ-GTE)
COMPONENTS
Page 344 of 1807
BR0H0-01
R07133
Z09007
170 mm
(6.70 in.)50 mm
(1.97 in.)
30 mm
(1.18 in.)
R07134
R07135
BR-38
- BRAKEFRONT BRAKE CALIPER (2JZ-GTE)
1838 Author: Date:
1997 SUPRA (RM502U)
DISASSEMBLY
1. REMOVE CYLINDER BOOT SET RINGS AND BOOTS
Using a screwdriver, remove the 4 cylinder boot set rings and
4 boots.
2. REMOVE PISTONS FROM CYLINDER
(a) Prepare a wooden plate to hold the pistons.
(b) Place the plate between the pistons and insert a pad on
one side.
(c) Use compressed air to remove the pistons alternately
from the cylinder.
CAUTION:
Do not place your fingers in front of the pistons when using
compressed air.
3. REMOVE PISTON SEALS
Using a screwdriver, remove the 4 piston seals from the cylin-
der.
Page 349 of 1807
BR0HE-02
W00804
Non-reusable part
Lithium soap base glycol grease
Disc brake greaseBreeder PlugCaliper
Anti-rattle
Spring
Gasket Gasket
DiscClip
Pad
Piston Seal
Piston
BootSet Ring
Inner Anti-squeal
ShimAnti-squeal
Shim
Pin BR-54
- BRAKEREAR BRAKE CALIPER (2JZ-GTE)
1854 Author: Date:
1997 SUPRA (RM502U)
REAR BRAKE CALIPER (2JZ-GTE)
COMPONENTS
Page 351 of 1807
BR0HG-01
Z09008
150 mm
(5.91 in.)50 mm
(1.97 in.)
16 mm
(0.630 in.) BR-56
- BRAKEREAR BRAKE CALIPER (2JZ-GTE)
1856 Author: Date:
1997 SUPRA (RM502U)
DISASSEMBLY
1. REMOVE CYLINDER BOOT SET RINGS AND BOOTS
(See step 1 on page BR-38)
2. REMOVE PISTONS FROM CYLINDER
(See step 2 on page BR-38)
3. REMOVE PISTON SEALS
(See step 3 on page BR-38)
Page 533 of 1807
B01432
No.2 Timing Belt CoverDrive Belt Tensioner
No.1 Timing Belt Cover
Crankshaft PulleyOil Filler Cap
x 10
Timing Belt
Timing Belt Guide
No.2 Water Bypass Pipe
Idler PulleyGasket
Drain Hose Water Pump
x 5
Dust Boot Gasket
O-Ring
O-Ring Gasket Thermostat
Timing Belt Tensioner
Generator Connector Generator Wire
Generator
Bracket (A/T) Water Inlet and Lower
Radiator Hose Assembly
Precoated part
Non-reusable part
6 x 2JZ-GTE
Gasket
Water Outlet
ECT Sender
Gauge Connector
ECT Sensor ConnectorTurbo Water Hose Drive Belt
Tension Damper
No.3 Timing Belt Cover
No.3 Turbo Water Hose Gasket
No.1 Water Bypass Pipe
M/T
CO-6
- COOLINGWATER PUMP
1419 Author: Date:
1997 SUPRA (RM502U)
Page 1308 of 1807
S00926
Upper Console Panel
Shift & Select Lever BootShift Lever
Shift Lever Knob
Shift Control Rod
Fuel Return Hose
Fuel Inlet Hose A/T
PS Vane Pump
A/C CompressorGround Strap
PS Pump Bracket M/T
Clutch Release Cylinder (M/T)Rear Support Member
Exhaust Pipe AssemblyPropeller Shaft
PS Pressure Feed Hose
No.2 Front Exhaust Pipe
Pipe Support BracketHeated Oxygen SensorHeat InsulatorCenter Floor
Crossmember Brace Ring
Ring Gasket
Gasket
Gasket
Non-reusable partSport Roof EM-56
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
1161 Author: Date:
1997 SUPRA (RM502U)
Page 1313 of 1807
P11984
P11768
Z16718
M/T
Z16719
M/T
Z16720
M/T
Ground Strap
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
EM-61
1166 Author: Date:
1997 SUPRA (RM502U)
20. DISCONNECT ENGINE WIRE FROM CABIN
(a) Remove the scuff plate.
(b) Take out the front side of the floor carpet.
(c) Remove the 2 nuts and ECM protector.
(d) Remove the nut, and disconnect the ECM from the floor
panel.
(e) Disconnect the 2 connectors from the ECM.
(f) Disconnect the connector from the TRAC ECU.
(g) Disconnect the connector from the instrument panel wire.
(h) Disconnect the 2 connectors from the connector cas-
sette.
(i) Pull out the engine wire from the cabin.
21. M/T:
REMOVE UPPER CONSOLE PANEL, SHIFT LEVER
BOOTS AND HOLDING BOLTS
(a) Remove the shift lever knob.
(b) Using a screwdriver, pry out the upper console panel.
(c) Remove the 4 bolts holding the lever boot to the transmis-
sion cover.
(d) Remove the shift & select lever boots.
(e) Remove the 4 bolts holding the shift lever to the shift lever
retainer.
22. M/T:
DISCONNECT CLUTCH RELEASE CYLINDER AND
GROUND STRAP FROM TRANSMISSION
(a) Remove the 2 bolts, and disconnect clutch release cylin-
der.
(b) Remove the bolt, and disconnect the clutch line tube.
(c) Remove the bolt, and disconnect ground strap.
Page 1320 of 1807
P11986
Insert EM-68
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
1173 Author: Date:
1997 SUPRA (RM502U)
17. INSTALL HEATED OXYGEN SENSOR
Install a new gasket, the oxygen sensor and sensor cover with
the 2 nuts.
Torque: 20 N´m (200 kgf´cm, 14 ft´lbf)
18. M/T:
INSTALL CLUTCH RELEASE CYLINDER AND
GROUND STRAP
(a) Install the clutch release cylinder with the 2 bolts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(b) Connect the clutch line tube with the bolt.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
(c) Install the ground strap with the bolt.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
19. CONNECT ENGINE WIRE TO CABIN
(a) Push in the engine wire through the cowl panel.
NOTICE:
Be careful not to damage the engine wire.
(b) Connect the 2 connectors to the connector cassette.
(c) Connect the connector to the instrument panel wire con-
nector.
(d) Connect the 2 connectors to the ECM.
(e) Connect the connector to the TRAC ECU.
(f) Insert the ECM bracket into the stay on the floor panel.
(g) Install the ECM with the nut.
(h) Install the ECM protector with the 2 nuts.
(i) Install the floor carpet.
(j) Install the scuff plate.
20. M/T:
INSTALL UPPER CONSOLE PANEL, SHIFT LEVER
BOOTS AND HOLDING BOLTS
21. CONNECT ENGINE WIRE TO COWL PANEL
22. INSTALL A/C COMPRESSOR
(a) Using a torx socket (E10), install the stud bolt and com-
pressor.
Torque: 26 N´m (265 kgf´cm, 19 ft´lbf)
(b) Connect the compressor connector.
(c) Temporarily install the compressor with nut and 3 bolts.
(d) Alternately tighten the bolt and nut.
Torque: 52 N´m (530 kgf´cm, 38 ft´lbf)
23. INSTALL PS PRESSURE FEED HOSE
Install the pressure feed hose with the 2 clamp bolts.