roof TOYOTA SUPRA 1997 Service Service Manual

Flat SurfacingSport Roof Sport Roof
Normal Roof
Flat Surfacing
Flat
Surfacing
Flat Surfacing
A/T only
Flat Surfacing
A/T only Flat Surfacing
ANTI-RUST TREATMENTAR-5

Flat Surfacing
Normal Roof
Flat Surfacing
Flat Surfacing
Sport Roof
Flat Surfacing
Flat Surfacing
Flat Surfacing
ANTI-RUST TREATMENTAR-6

FOAMED MATERIAL APPLICATION AREAS
The sections shown in the figure below are
filled with foamed material to provide noise
insullation.
After repairing these sections or their periph-
eries, refill with foamed materials.
HINT:
1. Use the service holes located on the
reverse side of the body panel to refill
with foamed materials.
2. When handling foamed material, follow
the directions of the material's manufac-
turer.
NORMAL ROOFAPPENDIX
AP-4

SPORT ROOFAPPENDIX
AP-5

mm in.
30
40
100
1501.18
1.57
3.94
5.91
FRONT BODY PILLAR (CUT): SPORT ROOF
REMOVAL (With the cowl top side panel removed.)
(Cut and Join Location) Cut with disc
sander etc.
Cut and Join
Location
150mm
Cut and Join Location
(Pillar outer Panel)
40 mm
100 mmCut and Join Location
(Cut Location for Supply Parts)
(Cut and Join Location)
30 mm
Front Body Pillar
Lower Gusset
1. Cut and join the part at the locations shown
above.
HINT:
1) Cut the front body pillar outer panel at a 40 mm
(1.57in.) offset from the inner panel as shown.
2) The cut location of the rocker panel reinforce-
ment is made 30 mm (1.18 in.) to the front of the
rocker outer panel cut location, as shown.
2. The rocker panel reinforcement cut location is
made 100mm (3.94 in.) to the front of the outer
panel cut location, avoid damaging the No. 4
reinforcement.
BODY PANEL REPLACEMENTRE-26

mm in.
30
70
1201.18
2.76
4.72
FRONT BODY PILLAR (CUT): Normal Roof
REMOVAL (With the cowl top side panel removed.)
Cut with disc
sander etc.
(Cut and Join Location)Cut and Join
Location
70 mm
120 mm
Cut and Join Location
(Cut Location for Supply Parts)
(Cut and Join Location)
30 mm
Front Body Pillar Lower Gusset
2. After removing the front body pillar lower
gusset, remove the front body pillar. 1. Cut and join the parts at the locations shown
above.
HINT:
1) Cut the front body pillar outer panel at a 120
mm (4.72in.) offset from the inner panel as
shown above right.
2) The cut location of the rocker panel reinforce-
ment is made 30mm (1.18in) to the front of the
rocker panel inner cut location, as shown.
BODY PANEL REPLACEMENTRE-22

GENERAL INFORMATION
Anti-rust treatment is necessary before welding and before and after the painting process.
ANTI-RUST TREATMENT BEFORE WELDING
Weld-Through Primer
(Spot Sealer)1. WELD-THROUGH PRIMER (SPOT SEALER)
APPLICATION
For anti-corrosion measures, always apply the
weld-through primer (spot sealer) to welding sur-
faces where the paint film has been removed.
HINT: Apply the weld-through primer (spot
sealer) to that it does not ooze out from the joining
surfaces.
WELD-THROUGH PRIMER (SPOT SEALER)
APPLICATION
ANTI-RUST TREATMENT BEFORE PAINTING PROCESS
Sealer Gun1. BODY SEALER APPLICATION
For water-proofing and anti-corrosion measures,
always apply the body sealer to the body panel
seams and hems of the doors, etc.
BODY SEALER APPLICATION
2. UNDERCOAT APPLICATION
To prevent corrosion and protect the body from
damage by flying stones, always apply sufficient
undercoat to the bottom surface of the under body
and inside of the wheel housings.
UNDERCOAT APPLICATION ANTI-RUST TREATMENT
AR-2

Roof Side Inner Garnish (PP)
Rear Speaker Grille (ABS/PET)
Quarter Inside Trim Board (PP)
Front Pillar Garnish (PP)
Cowl Side Trim (PP/PE)
Radiator Upper Air
Deflector (PP/PE)
Front Door Scuff Outside Plate (PP)
Front Fender Liner (PE) Radiator
Reserver Tank (PP)
Windshield Washer Jar (PP)
Front Fender splash shield (PE)
Engine Under No. 1 Cover (PP/PE)Engine Under No. 4 Cover (PE)
Engine Under No. 2 Cover (PE)
HINT:
wResin material differs with model.
/ Made up of 2 or more kinds of materials.
PLASTIC BODY PARTSPP-5

mm in.
1204.72
QUARTER WHEEL HOUSING OUTER PANEL
(ASSY): Normal Roof Left Side
REMOVAL (With the quarter panel removed.)
Cut and Join
Location
Roof Side inner to
Wheel Housing Brace
120mm
Rocker Panel
Reinforcement
Cut and Join
Location
1. Cut the roof side inner to wheel housing
brace and the rocker panel reinforcement
end at locations shown above. Remove the
quarter wheel housing outer panel.
BODY PANEL REPLACEMENTRE-42

mm in.
120 4.72
QUARTER WHEEL HOUSING OUTER PANEL
(ASSY): Sport Roof Right Side
REMOVAL (With the quarter panel removed.)
Cut and Join Location
Roof Side Inner to
Wheel Housing Brace
120 mm
Cut and Join Location
Rocker Panel Reinforcement
1. Cut the roof side inner to wheel housing brace
and the rocker panel reinforcement end at the
locations shown above. Remove the quarter
wheel housing outer panel.
BODY PANEL REPLACEMENTRE-44