charging TOYOTA T100 1996 Factory Service Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 1996, Model line: T100, Model: TOYOTA T100 1996Pages: 2062, PDF Size: 43.47 MB
Page 2 of 2062
Downloaded from www.Manualslib.com manuals search engine INDEX
IN Introduction
MA Maintenance
PP Preparation
SS Service Specifications
DI Diagnostics
EM Engine Mechanical (3RZ-FE)
Engine Mechanical (5VZ-FE)
EC Emissions Control (3RZ-FE)
Emissions Control (5VZ-FE)
MF MFI System (3RZ-FE)
SF SFI System (5VZ-FE)
CO Cooling (3RZ-FE)
Cooling (5VZ-FE)
LU Lubrication (3RZ-FE)
Lubrication (5VZ-FE)
IG Ignition (3RZ-FE)
Ignition (5VZ-FE)
ST Starting (3RZ-FE)
Starting (5VZ-FE)
CH Charging (3RZ-FE)
Charging (5VZ-FE)
CL Clutch
MT Manual Transmission (R150, R150F)
Manual Transmission (W59)
AT Automatic Transmission
TR Transfer
PR Propeller Shaft
SA Suspension and Axle
BR Brake
SR Steering
RS Supplemental Restraint System
BE Body Electrical
BO Body
AC Air Conditioning
Page 54 of 2062
Downloaded from www.Manualslib.com manuals search engine PP – PREPARATION
MAINTENANCE PP-1
ENGINE MECHANICAL (3RZ-FE) PP-2
ENGINE MECHANICAL (5VZ-FE) PP-8
EMISSION CONTROL (3RZ-FE) PP-14
EMISSION CONTROL (5VZ-FE) PP-16
MFI (3RZ-FE) PP-19
SFI (5VZ-FE) PP-22
COOLING (3RZ-FE) PP-25
COOLING (5VZ-FE) PP-28
LUBRICATION (3RZ-FE) PP-33
LUBRICATION (5VZ-FE) PP-38
IGNITION (3RZ-FE) PP-43
IGNITION (5VZ-FE) PP-46
STARTING (3RZ-FE) PP-48
STARTING (5VZ-FE) PP-51
CHARGING (3RZ-FE) PP-54
CHARGING (5VZ-FE) PP-57
CLUTCH PP-60
MANUAL TRANSMISSION (R150,
R150F) PP-63
MANUAL TRANSMISSION (W59) PP-69
AUTOMATIC TRANSMISSION PP-75
TRANSFER PP-80
PROPELLER SHAFT PP-86
SUSPENSION AND AXLE PP-88
BRAKE PP-98
STEERING PP-103
SUPPLEMENTAL RESTRAINT SYSTEM PP-113
BODY ELECTRICAL PP-116
BODY PP-119
AIR CONDITIONING PP-122
Page 108 of 2062
Downloaded from www.Manualslib.com manuals search engine PP0GR−01
PP−54
− PREPARATIONCHARGING (3RZ−FE)
103 Author: Date:
1996 TOYOTA T100 (RM449U)
CHARGING (3RZ−FE)
SST (Special Service Tools)
09285−76010Injection Pump Camshaft Bearing
Cone ReplacerRotor rear bearing cover
09286−46011Injection Pump Spline Shaft
PullerRectifier end frame
09820−00021Alternator Rear Bearing Puller
09820−00030Alternator Rear Bearing Replacer
09820−63010Alternator Pulley Set Nut Wrench
Set
09950−60010Replacer Set
(09951−00260)Replacer 26Rotor front bearing
(09951−00500)Replacer 50Rotor front bearing
(09952−06010)AdapterRotor front bearing
Page 109 of 2062
Downloaded from www.Manualslib.com manuals search engine PP3MF−01
− PREPARATIONCHARGING (3RZ−FE)
PP−55
1996 TOYOTA T100 (RM449U)
RECOMMENDED TOOLS
09082−00050TOYOTA Electrical Tester Set.
09905−00013Snap Ring Pliers .
Page 110 of 2062
Downloaded from www.Manualslib.com manuals search engine PP0GT−02
PP−56
− PREPARATIONCHARGING (3RZ−FE)
1996 TOYOTA T100 (RM449U)
EQUIPMENT
Ammeter (A)
Belt tension gauge
Torque wrench
Vernier calipersRotor (Slip ring), Brush
Page 111 of 2062
Downloaded from www.Manualslib.com manuals search engine PP33H−02
− PREPARATIONCHARGING (5VZ−FE)
PP−57
106 Author: Date:
1996 TOYOTA T100 (RM449U)
CHARGING (5VZ−FE)
SST (Special Service Tools)
09285−76010Injection Pump Camshaft Bearing
Cone ReplacerRotor rear bearing cover
09286−46011Injection Pump Spline Shaft
PullerRectifier end frame
09820−00021Alternator Rear Bearing Puller
09820−00030Alternator Rear Bearing Replacer
09820−63010Alternator Pulley Set Nut Wrench
Set
09950−60010Replacer Set
(09951−00260)Replacer 26Rotor front bearing
(09952−06010)AdapterRotor front bearing
(09951−00500)Replacer 50Rotor front bearing
Page 112 of 2062
Downloaded from www.Manualslib.com manuals search engine PP3MG−01
PP−58
− PREPARATIONCHARGING (5VZ−FE)
1996 TOYOTA T100 (RM449U)
RECOMMENDED TOOLS
09082−00050TOYOTA Electrical Tester Set.
09905−00013Snap Ring Pliers .
Page 113 of 2062
Downloaded from www.Manualslib.com manuals search engine PP02C−04
− PREPARATIONCHARGING (5VZ−FE)
PP−59
1996 TOYOTA T100 (RM449U)
EQUIPMENT
Ammeter (A)
Belt tension gauge
Torque wrench
Vernier calipersRotor (Slip ring), Brush
Page 176 of 2062
Downloaded from www.Manualslib.com manuals search engine PP3LT−01
PP−122
− PREPARATIONAIR CONDITIONING
171 Author: Date:
1996 TOYOTA T100 (RM449U)
AIR CONDITIONING
SST (Special Service Tools)
07110−58060Air Conditioner Service Tool Set
(07117−58060)Refrigerant Drain Service Valve
(07117−58070)T−Joint
(07117−58080)Quick Disconnect AdapterDischarge (diam. 16 mm)
(07117−58090)Quick Disconnect AdapterSuction (diam. 13 mm)
(07117−78050)Refrigerant Charging Gauge
(07117−88060)Refrigerant Charging HoseDischarge (Red)
(07117−88070)Refrigerant Charging HoseSuction (Blue)
(07117−88080)Refrigerant Charging HoseUtility (Green)
07112−66040Magnetic Clutch Remover
07112−76060Magnetic Clutch Stopper
07116−38360Gas Leak Detector Assembly
Page 180 of 2062
Downloaded from www.Manualslib.com manuals search engine SS – SERVICE SPECIFICATIONS
STANDARD BOLT SS-1
MAINTENANCE SS-3
ENGINE MECHANICAL (3RZ-FE) SS-4
ENGINE MECHANICAL (5VZ-FE) SS-9
EMISSION CONTROL (3RZ-FE) SS-14
EMISSION CONTROL (5VZ-FE) SS-16
MFI (3RZ-FE) SS-17
SFI (5VZ-FE) SS-19
COOLING (3RZ-FE) SS-21
COOLING (5VZ-FE) SS-23
LUBRICATION (3RZ-FE) SS-25
LUBRICATION (5VZ-FE) SS-27
IGNITION (3RZ-FE) SS-29
IGNITION (5VZ-FE) SS-31
STARTING (3RZ-FE) SS-33
STARTING (5VZ-FE) SS-35
CHARGING (3RZ-FE) SS-37
CHARGING (5VZ-FE) SS-39
CLUTCH SS-41
MANUAL TRANSMISSION (R150,
R150F) SS-43
MANUAL TRANSMISSION (W59) SS-46
AUTOMATIC TRANSMISSION SS-49
TRANSFER SS-53
PROPELLER SHAFT SS-56
SUSPENSION AND AXLE SS-58
BRAKE SS-69
STEERING SS-71
SUPPLEMENTAL RESTRAINT SYSTEM SS-75
BODY ELECTRICAL SS-77
BODY SS-80
AIR CONDITIONING SS-82