oil filter TOYOTA T100 1996 Factory Service Manual

Downloaded from www.Manualslib.com manuals search engine MA004−03
P08488
Back Front
− MAINTENANCEENGINE
MA−5
40 Author: Date:
1996 TOYOTA T100 (RM449U)
ENGINE
INSPECTION
HINT:
Inspect these items when the engine is cold.
1. (5VZ−FE ENGINE)
REPLACE TIMING BELT
(See page EM−11 )
2. INSPECT DRIVE BELTS
GENERATOR:
(3RZ−FE: See page CH−2)
(5VZ−FE: See page CH−1)
PS:
(3RZ−FE: See page SR−3)
(5VZ−FE: See page SR−3)
A/C:
(3RZ−FE: See page AC−14)
(5VZ−FE: See page AC−14)
3. REPLACE SPARK PLUGS
(3RZ−FE: See page IG−1)
(5VZ−FE: See page IG−1)
4. INSPECT AIR FILTER
(a) Visually check that the air cleaner element is not exces-
sively dirty, damaged or oily.
HINT:
Oiliness may indicate a stuck PCV valve.
If necessary, replace the air cleaner element.
(b) Clean the element with compressed air.
First blow from back side thoroughly, then blow off the
front side of the element.
5. REPLACE AIR FILTER
Replace the used air cleaner element with a new one.
6. REPLACE ENGINE OIL AND OIL FILTER
(3RZ−FE: See page LU−3)
(5VZ−FE: See page LU−3)
7. REPLACE ENGINE COOLANT
(3RZ−FE: See page CO−2)
(5VZ−FE: See page CO−
2)
8. CALIFORNIA, MASSACHUSETTS, MAIN, VERMONT,
RHODE ISLAND and NEW HAMPSHIRE:
INSPECT CHARCOAL CANISTER
(3RZ−FE: See page EC−5)
(5VZ−FE: See page EC−5)
9. REPLACE GASKET IN FUEL TANK CAP
(3RZ−FE: See page EC−5)
(5VZ−FE: See page EC−5)

Downloaded from www.Manualslib.com manuals search engine PP32X−01
PP−8
− PREPARATIONENGINE MECHANICAL (5VZ−FE)
57 Author: Date:
1996 TOYOTA T100 (RM449U)
ENGINE MECHANICAL (5VZ−FE)
SST (Special Service Tools)
09201−10000Valve Guide Bushing Remover &
Replacer Set
(09201−01060)Valve Guide Bushing Remover &
Replacer 6
09201−41020Valve Stem Oil Seal Replacer
09202−70020Valve Spring Compressor
(09202−00010)Attachment
09213−54015Crankshaft Pulley Holding Tool
(90119−08216)Bolt
09222−30010Connecting Rod Bushing Remover
& Replacer
09223−15030Oil Seal & Bearing ReplacerCrankshaft rear oil seal
09228−07501Oil Filter Wrench
09248−55040Valve Clearance Adjust Tool Set
(09248−05410)Valve Lifter Press

Downloaded from www.Manualslib.com manuals search engine PP0GH−01
− PREPARATIONLUBRICATION (3RZ−FE)
PP−33
82 Author: Date:
1996 TOYOTA T100 (RM449U)
LUBRICATION (3RZ−FE)
SST (Special Service Tools)
09228−07501Oil Filter Wrench

Downloaded from www.Manualslib.com manuals search engine PP0GK−01
PP−36
− PREPARATIONLUBRICATION (3RZ−FE)
1996 TOYOTA T100 (RM449U)
LUBRICANT
ItemCapacityClassification
Engine oil
Dry fill
Drain and refill
w/ Oil filter change
w/o Oil filter change
6.0 liters (6.3 US qts, 5.3 lmp. qts)
5.3 liters (5.6 US qts, 4.7 lmp. qts)
5.0 liters (5.3 US qts, 4.4 lmp. qts)
API grade SH, Energy−Conserving II multigrade
engine oil or ILSAC multigrade engine oil and
recommended viscosity oil, with SAE 5W−30
being preferred engine oil

Downloaded from www.Manualslib.com manuals search engine PP01R−01
PP−38
− PREPARATIONLUBRICATION (5VZ−FE)
87 Author: Date:
1996 TOYOTA T100 (RM449U)
LUBRICATION (5VZ−FE)
SST (Special Service Tools)
09032−00100Oil Pan Seal Cutter
09228−07501Oil Filter Wrench
09309−37010Transmission Bearing ReplacerCamshaft front oil seal
09816−30010Oil Pressure Switch Socket

Downloaded from www.Manualslib.com manuals search engine PP01U−07
− PREPARATIONLUBRICATION (5VZ−FE)
PP−41
1996 TOYOTA T100 (RM449U)
LUBRICANT
ItemCapacityClassification
Engine oil
2WD
Dry fill
Drain and refill
w/ Oil filter change
w/o Oil filter change
4WD
Dry fill
Drain and refill
w/ Oil filter change
w/o Oil filter change
5.9 liters (6.2 US qts, 5.2 lmp. qts)
5.2 liters (5.5 US qts, 4.6 lmp. qts)
5.2 liters (5.5 US qts, 4.6 lmp. qts)
4.9 liters (5.2 US qts, 4.3 lmp. qts)
5.5 liters (5.8 US qts, 4.8 lmp. qts)
4.7 liters (5.0 US qts, 4.1 lmp. qts)
4.4 liters (4.7 US qts, 3.9 lmp. qts)
API grade SH, Energy−Conserving II multigrade
engine oil or ILSAC multigrade engine oil and
recommended viscosity oil, with SAE 5W−30
being preferred engine oil

Downloaded from www.Manualslib.com manuals search engine SS−8
− SERVICE SPECIFICATIONSENGINE MECHANICAL (3RZ−FE)
1996 TOYOTA T100 (RM449U) Oil strainer x Cylinder block
1818513
Oil pan x Cylinder block12.51309
Crankshaft position sensor x Timing chain cover8.58574 in.·lbf
Generator bracket x Cylinder block74.576055
Generator bracket x Timing chain cover1818513
Generator adjusting bar x Timing chain cover63.565047
A/C compressor bracket x Cylinder block4444032
A/C compressor x A/C compressor bracket2525018
Water pump pulley x Water pump2121016
Connecting rod cap x Connecting rod 1st
2nd45
Turn 90°46033
Main bearing cap x Cylinder block 1st
2nd39
Turn 90°40029
No.1 balance shaft x Timing gear3636526
No.2 balance shaft x Timing sprocket3636526
Balance shaft x Cylinder block1818513.4
Rear oil seal retainer x Cylinder block13.51359.7
RH, LH engine mounting bracket x Cylinder block4545034
Oil dipstick guide x LH engine mounting bracket2020014
Oil filter bracket union, Engine coolant drain plug x Cylinder block2525018
Oil filter bracket x Cylinder block2829021
Water bypass pipe x Cylinder block2020014
Knock sensor x Cylinder block3738027
Fuel filter x Cylinder block2020014
Rear end plate x Cylinder block1818513
Rear end plate x Water bypass pipe2020014
Flywheel x Crankshaft 1st
2nd26.5
Turn 90°27019
Front crossmember x Engine rear mounting bracket2526019
Front exhaust pipe clamp x Exhaust manifold6263046
Exhaust support bracket x Transmission3940029
Front exhaust pipe clamp1919514
Front exhaust pipe x TWC3940029
Engine rear mounting bracket x Engine rear mounting insulator1818313
Engine front mounting insulator x Frame3838728
Clutch release cylinder bracket x Transmission3940029
Clutch release cylinder x Transmission131309
Stabilizer bar bracket mounting bolt3030622
Stabilizer bar x Lower suspension arm131309
Intake air connector x Cylinder head1818513
Radiator x Body1818513

Downloaded from www.Manualslib.com manuals search engine − SERVICE SPECIFICATIONSENGINE MECHANICAL (5VZ−FE)
SS−13
1996 TOYOTA T100 (RM449U) Engine mounting bracket x Cylinder block
4444032
Oil filter union x Cylinder block2525018
Oil pressure switch x Cylinder block1515011
Generator adjusting bar x Cylinder block4242031
Knock sensor x Cylinder block3940029
No.2 idler pulley bracket x Cylinder block3838028
Water bypass pipe x Cylinder block8.58575 in.·lbf
Rear end plate x Cylinder block7.57566 in.·lbf
Drive plate x Crankshaft8385063
Flywheel x Crankshaft8585063
Clutch release cylinder x Transmission121209
Stabilizer bar bracket mounting bolt3030622
Stabilizer bar x Lower suspension arm131309
Front exhaust pipe x Exhaust crossover pipe6263046
Front exhaust pipe x Center exhaust pipe4849035
Front exhaust pipe support bracket x Front exhaust pipe4445033
Front exhaust pipe support bracket x Transmission4445033
Center exhaust pipe x Tailpipe4849035
Center exhaust pipe support bracket x Body2930021

Downloaded from www.Manualslib.com manuals search engine P00495
Outside
Inside
DI−8
− DIAGNOSTICSENGINE (3RZ−FE)
1996 TOYOTA T100 (RM449U)
6. BASIC INSPECTION
When the malfunction code is not confirmed in the DTC check, troubleshooting should be performed in the
order for all possible circuits to be considered as the causes of the problems. In many cases, by carrying
out the basic engine check shown in the following flow chart, the location causing the problem can be found
quickly and efficiently. Therefore, use of this check is essential in engine troubleshooting.
1 Is battery positive voltage 11 V or more when engine is stopped?
NO Charge or replace battery.
YES
2 Is engine cranked?
NO Proceed to page ST−15 and continue to trouble-
shoot.
YES
3 Does engine start?
NO Go to step 7.
YES
4 Check air filter.
PREPARATION:
Remove the air filter.
CHECK:
Visual check that the air filter is not dirty or excessive oily.
HINT:
If necessary, clean the filter with compressed air. First blow from
inside thoroughly, then blow from outside of the filter.
NG Repair or replace.
OK

Downloaded from www.Manualslib.com manuals search engine P00495
Outside
Inside
DI−134
− DIAGNOSTICSENGINE (5VZ−FE)
1996 TOYOTA T100 (RM449U)
YES
2 Is engine cranked?
NO Proceed to page ST−6 and continue to trouble-
shoot.
YES
3 Does engine start?
NO Go to step 7.
YES
4 Check air filter.
PREPARATION:
Remove the air filter.
CHECK:
Visual check that the air filter is not dirty or excessive oily.
HINT:
If necessary, clean the filter with compressed air. First blow from
inside thoroughly, then blow from outside of the filter.
NG Repair or replace.
OK