open hood TOYOTA T100 1996 Factory Service Manual

Downloaded from www.Manualslib.com manuals search engine IN0253
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IN0252
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IN0002
Example IN−6
− INTRODUCTIONREPAIR INSTRUCTIONS
6 Author: Date:
1996 TOYOTA T100 (RM449U)
(k) Care must be taken when jacking up and supporting the
vehicle. Be sure to lift and support the vehicle at the prop-
er locations (See page IN−8).
(1) If the vehicle is to be jacked up only at the front or
rear end, be sure to block the wheels at the opposite
end in order to ensure safety.
(2) After the vehicle is jacked up, be sure to support it
on stands. It is extremely dangerous to do any work
on a vehicle raised on a jack alone, even for a small
job that can be finished quickly.
(l) Observe the following precautions to avoid damage to the
following parts:
(1) Do not open the cover or case of the ECU, ECM,
PCM or TCM unless absolutely necessary. (If the IC
terminals are touched, the IC may be destroyed by
static electricity.)
(2) To disconnect vacuum hoses, pull off the end, not
the middle of the hose.
(3) To pull apart electrical connectors, pull on the con-
nector itself, not the wires.
(4) Be careful not to drop electrical components, such
as sensors or relays. If they are dropped on a hard
floor, they should be replaced and not reused.
(5) When steam cleaning an engine, protect the elec-
tronic components, air filter and emission−related
components from water.
(6) Never use an impact wrench to remove or install
temperature switches or temperature sensors.
(7) When checking continuity at the wire connector, in-
sert the tester probe carefully to prevent terminals
from bending.
(8) When using a vacuum gauge, never force the hose
onto a connector that is too large. Use a step−down
adapter for adjustment. Once the hose has been
stretched, it may leak.
(m) Tag hoses before disconnecting them:
(1) When disconnecting vacuum hoses, use tags to
identify how they should be reconnected to.
(2) After completing a job, double check that the vacu-
um hoses are properly connected. A label under the
hood shows the proper layout.

Downloaded from www.Manualslib.com manuals search engine MA001−28
− MAINTENANCEOUTSIDE VEHICLE
MA−1
36 Author: Date:
1996 TOYOTA T100 (RM449U)
OUTSIDE VEHICLE
GENERAL MAINTENANCE
The owners are responsible for these maintenance and inspection items.
They can be done by the owner or they can have them done at a service shop.
These items include those which should be checked on a daily basis, those which, in most cases, do not
require (special) tools and those which are considered to be reasonable for the owner to do.
Items and procedures for general maintenance are as follows.
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner’s manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. TIRES
(a) Check the pressure with a gauge.
If necessary, adjust.
(b) Check for cuts, damage or excessive wear.
3. WHEEL NUTS
When checking the tires, check the nuts for looseness or for missing nuts.
If necessary, tighten them.
4. TIRE ROTATION
Check the owner’s manual supplement in which the maintenance schedule is shown.
5. WINDSHIELD WIPER BLADES
Check for wear or cracks whenever they do not wipe clean.
If necessary, replace.
6. FLUID LEAKS
(a) Check underneath for leaking fuel, oil, water or other fluid.
(b) If you smell gasoline fumes or notice any leak, have the cause found and corrected.
7. DOORS AND ENGINE HOOD
(a) Check that all doors and the tailgate operate smoothly, and that all latches lock securely.
(b) Check that the engine hood secondary latch secures the hood from opening when the primary latch
is released.

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BO−36
− BODYINSTRUMENT PANEL
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT PILLAR GARNISH
2. REMOVE FRONT DOOR SCUFF PLATE
3. REMOVE COWL SIDE TRIM
4. REMOVE STEERING WHEEL
(See page SR−13)
5. REMOVE STEERING COLUMN COVER
6. REMOVE HOOD LOCK RELEASE LEVER
7. REMOVE LOWER FINISH PANEL NO. 1
8. REMOVE COMBINATION SWITCH
9. REMOVE GLOVE COMPARTMENT DOOR
10. REMOVE LOWER FINISH PANEL NO. 2
11. REMOVE LOWER CENTER COVER
12. w/ Sports seat:
REMOVE REAR CONSOLE BOX
13. REMOVE CENTER CLUSTER FINISH PANEL
HINT:
Tape a screwdriver tip before use.
(a) Remove the heater control knobs.
(b) Using a screwdriver, remove the panel.
(c) Remove the radio.
(d) Remove the heater control.
14. REMOVE CENTER CLUSTER FINISH LOWER PANEL
HINT:
Tape a screwdriver tip before use.
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the panel, then disconnect
the connector.
(c) Remove the stereo opening cover.
15. REMOVE CLUSTER FINISH PANEL
(a) Remove the 5 screws.
(b) Remove the combination meter.
16. REMOVE REGISTER NO. 1
17. REMOVE DUCT HEATER TO REGISTER NO. 1
18. REMOVE DUCT HEATER TO REGISTER NO. 2
19. REMOVE GLOVE COMPARTMENT DOOR RE-
INFORCEMENT
20. REMOVE BRACE NO. 1 AND NO. 2

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N13104
AC−50
− AIR CONDITIONINGCONDENSER
1996 TOYOTA T100 (RM449U)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
HINT:
At the time of installation, please refer to the following item.
Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrig-
erant.
Specified amount: 650 ± 50 g (22.92 ± 1.76 oz.)
2. REMOVE RADIATOR GRILE
3. REMOVE HORNS
4. REMOVE HOOD LOCK SET BOLTS
5. REMOVE CENTER BRACE
6. REMOVE 2 LIQUID TUBES
(a) Remove the 2 bolt and disconnect the liquid tubes from
receiver.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
HINT:
At the time of installation, please refer to the following item.
Lubricate 2 new O−rings with compressor oil and install the
tubes.
(b) Loosen the nut and disconnect the 2 clamps, then re-
move the liquid tube.
Torque: 14 N·m (140 kgf·cm, 10 ft·lbf)
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
HINT:
At the time of installation, please refer to the following item.
Lubricate a new O−ring with compressor oil and install the
tubes.