suspension TOYOTA T100 1996 Factory Service Manual

Downloaded from www.Manualslib.com manuals search engine INDEX
IN Introduction
MA Maintenance
PP Preparation
SS Service Specifications
DI Diagnostics
EM Engine Mechanical (3RZ-FE)
Engine Mechanical (5VZ-FE)
EC Emissions Control (3RZ-FE)
Emissions Control (5VZ-FE)
MF MFI System (3RZ-FE)
SF SFI System (5VZ-FE)
CO Cooling (3RZ-FE)
Cooling (5VZ-FE)
LU Lubrication (3RZ-FE)
Lubrication (5VZ-FE)
IG Ignition (3RZ-FE)
Ignition (5VZ-FE)
ST Starting (3RZ-FE)
Starting (5VZ-FE)
CH Charging (3RZ-FE)
Charging (5VZ-FE)
CL Clutch
MT Manual Transmission (R150, R150F)
Manual Transmission (W59)
AT Automatic Transmission
TR Transfer
PR Propeller Shaft
SA Suspension and Axle
BR Brake
SR Steering
RS Supplemental Restraint System
BE Body Electrical
BO Body
AC Air Conditioning

Downloaded from www.Manualslib.com manuals search engine MA0568
B02099
B02100
− MAINTENANCECHASSIS
MA−13
48 Author: Date:
1996 TOYOTA T100 (RM449U)
12. TIGHTEN BOLTS AND NUTS ON CHASSIS AND BODY
(a) Tighten these parts:
Seat mounting bolts
Torque:
37 N·m (375 kgf·cm, 27 ft·lbf)

2WD:
Strut bar bracket−to−frame mounting bolts
Torque: 52 N·m (530 kgf·cm, 38 ft·lbf)
Leaf spring U−bolt mounting nuts
Torque: 133 N·m (1,350 kgf·cm, 98 ft·lbf )
(b) Under Severe Conditions:
In addition to the above maintenance items, check for
loose or missing bolts and nuts on the following.
Steering system
Drive train
Suspension system
Fuel tank mounts
Engine mounts, etc.
13. FINAL INSPECTION
(a) Check operation of body parts:
Hood:
Auxiliary catch operates properly
Hood locks securely when closed
Doors:
Door locks operate properly
Doors close properly
Seats:
Seat adjusts easily and locks securely in any
positions
Seat backs lock securely at any angle
Fold−down seat backs lock securely
(b) Road test:
Engine and chassis parts do not have abnormal
noises.
Vehicle does not wander or pull to one side.
Brakes work properly and do not drag.

Downloaded from www.Manualslib.com manuals search engine PP – PREPARATION

MAINTENANCE PP-1
ENGINE MECHANICAL (3RZ-FE) PP-2
ENGINE MECHANICAL (5VZ-FE) PP-8
EMISSION CONTROL (3RZ-FE) PP-14
EMISSION CONTROL (5VZ-FE) PP-16
MFI (3RZ-FE) PP-19
SFI (5VZ-FE) PP-22
COOLING (3RZ-FE) PP-25
COOLING (5VZ-FE) PP-28
LUBRICATION (3RZ-FE) PP-33
LUBRICATION (5VZ-FE) PP-38
IGNITION (3RZ-FE) PP-43
IGNITION (5VZ-FE) PP-46
STARTING (3RZ-FE) PP-48
STARTING (5VZ-FE) PP-51
CHARGING (3RZ-FE) PP-54
CHARGING (5VZ-FE) PP-57
CLUTCH PP-60
MANUAL TRANSMISSION (R150,
R150F) PP-63
MANUAL TRANSMISSION (W59) PP-69
AUTOMATIC TRANSMISSION PP-75
TRANSFER PP-80
PROPELLER SHAFT PP-86
SUSPENSION AND AXLE PP-88
BRAKE PP-98
STEERING PP-103
SUPPLEMENTAL RESTRAINT SYSTEM PP-113
BODY ELECTRICAL PP-116
BODY PP-119
AIR CONDITIONING PP-122

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PP−88
− PREPARATIONSUSPENSION AND AXLE
137 Author: Date:
1996 TOYOTA T100 (RM449U)
SUSPENSION AND AXLE
SST (Special Service Tools)
09223−56010Crankshaft Rear Oil Seal
ReplacerRear axle
09226−10010Crankshaft Front & Rear Bearing
ReplacerFront differential
09308−00010Oil Seal PullerFront axle (4WD)
Front differential
Rear axle
Rear differential
09316−12010Transfer Bearing ReplacerRear differential
09316−20011Transfer Bearing ReplacerFront differential
09316−60011Transmission & Transfer Bearing
ReplacerFront deifferentian
Rear axle
(09316−00041)Replacer ”C”Front differential
(09316−00051)Replacer ”D”Rear axle
09330−00021Companion Flange Holding ToolFront differential
Rear differential
09350−20015TOYOTA Automatic Transmission
Tool SetFront differential
(09369−20040)Piston Spring Compressor Set
09308−10010Oil Seal PullerFront differential
Rear differential

Downloaded from www.Manualslib.com manuals search engine − PREPARATIONSUSPENSION AND AXLE
PP−89
138 Author: Date:
1996 TOYOTA T100 (RM449U)
09504−22011Differential Side Bearing
ReplacerFront differential
Rear differential
09506−30012Differential Drive Pinion Rear
Bearing Cone ReplacerFront differential
09506−35010Differential Drive Pinion Rear
Bearing ReplacerRear differential
09521−25011Rear Axle Shaft PullerRear axle
09523−36010Rear Axle Hub Guide ToolRear differential
(09558−10010)Rear Axle Shaft Oil Seal
Replacer−
09554−14010Differential Oil Seal ReplacerFront differential
09554−30011Differential Oil Seal ReplacerFront differential
09556−22010Drive Pinion Front Bearing
RemoverFront differential
Rear differential
09556−30010Drive Pinion Front Bearing
RemoverFront differential
09607−60020Front Wheel Adjusting Nut WrenchFront axle (4WD)
09628−62011Ball Joint PullerFront axle
Front suspension (4WD)
09636−20010Upper Ball Joint Dust Cover
ReplacerFront differential

Downloaded from www.Manualslib.com manuals search engine PP−90
− PREPARATIONSUSPENSION AND AXLE
139 Author: Date:
1996 TOYOTA T100 (RM449U)
09649−17010Steering Knuckle ToolRear differential
09650−17011Hub Bolt RemoverRear axle
09710−26011Front Suspension Bushing Tool
SetFront suspension (4WD)
(09710−05041)Gate
(09710−05051)Remover
(09710−05061)Replacer
(09710−05081)Rear Base
09710−30021Suspension Bushing Tool SetFront suspension (2WD)
(09710−03031)Bushing Remover
(09710−03041)Bushing Remover Base
(09710−03051)Bushing Replacer
(09710−03061)Bushing Replacer Base
09710−30055Suspension Arm Bushing RemoverFront differential

Downloaded from www.Manualslib.com manuals search engine − PREPARATIONSUSPENSION AND AXLE
PP−91
140 Author: Date:
1996 TOYOTA T100 (RM449U)
09726−27012Front Suspension Arm Bushing
Remover & ReplacerFront suspension (4WD)
(09726−02041)Replacer
(09726−02051)Remover & Replacer
(09726−02061)No.2 Base
09726−35011Front Lower Arm Bushing Remover
& ReplacerFront suspension (2WD)
09751−36011Brake Line Union Nut 10 x 12 mm
WrenchRear axle
09910−00015Puller SetFront differential
(09911−00011)Puller Clamp
(09912−00010)Puller Slide Hammer
(09914−00011)Rear Axle Shaft Puller
Attachment
09950−00020Bearing RemoverFront differential
Rear differential
09950−30010Puller A SetFront differential
Rear differential
09950−40010Puller B Set

Downloaded from www.Manualslib.com manuals search engine PP−92
− PREPARATIONSUSPENSION AND AXLE
141 Author: Date:
1996 TOYOTA T100 (RM449U)
09950−60010Replacer SetFront differential
Rear differential
Front axle
Rear axle
(09951−00360)Replacer 36Front axle (4WD)
(09951−00370)Replacer 37Front differential
(09951−00450)Replacer 45Rear differential
(09951−00480)Replacer 48Front axle (2WD)
Front differential
Rear differential
(09951−00500)Replacer 50Front axle (4WD)
(09951−00530)Replacer 53Front suspension (4WD)
(09951−00560)Replacer 56Rear axle
(09951−00610)Replacer 61Rear axle
09950−60020Replacer Set No.2Front axle (4WD)
Front differential
Rear differrential
(09951−00710)Replacer 71Front axle (2WD)
Front differential
Rear differential
(09951−00720)Replacer 72Front axle (4WD)
(09951−00790)Replacer 79Front differential

Downloaded from www.Manualslib.com manuals search engine − PREPARATIONSUSPENSION AND AXLE
PP−93
142 Author: Date:
1996 TOYOTA T100 (RM449U)
(09951−00810)Replacer 81Front axle (4WD)
(09951−00890)Replacer 89Rear axle
(09951−00910)Replacer 91Front axle (4WD)
Rear differential
09950−70010Handle SetFront axle
Front differential
Rear differential
Rear axle
(09951−07100)Handle 100Front axle (4WD)
(09951−07150)Handle 150Front axle
Front differential
Rear axle
Rear differential
(09951−07200)Handle 200Front suspension(4WD)

Downloaded from www.Manualslib.com manuals search engine PP0F6−01
PP−94
− PREPARATIONSUSPENSION AND AXLE
1996 TOYOTA T100 (RM449U)
RECOMMENDED TOOLS
09905−00012Snap Ring No.1 Expander .
09905−00013Snap Ring Pliers .
09025−00010Torque Wrench (30 kgf−cm)
09031−00030Pin Punch .
09044−00010Torx Socket E14 .
09082−00040TOYOTA Electrical Tester.