TOYOTA T100 1998 Owners Manual

T100(U)201
Engine
Model:
3RZ−FE and 5VZ −FE
Type: 3RZ −FE engine
4 cylinder in line, 4 cycle, gasoline
5VZ −FE engine
6 cylinder V type, 4 cycle, gasoline
Bore and stroke, mm (in.): 3RZ −FE engine
95.0 x 95.0 (3.74 x 3.74)
5VZ −FE engine
93.5 x 82.0 (3.68 x 3.23)
Displacement, cm 3
(cu. in.):
3RZ −FE engine
2694 (164.3)
5VZ −FE engine
3378 (206.1) Fuel
Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 91 (24.0, 20.0) Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):
3RZ −FE engine
Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
5VZ −FE engine
Intake 0.13—0.23 (0.006—0.009)
Exhaust 0.27—0.37 (0.011—0.014)
Spark plug type: 3RZ −FE engine
DENSO K16R −U
NGK BKR5EYA
5VZ −FE engine
DENSO K16TR11
NGK BKR5EKB11
Spark plug gap, mm (in.):
3RZ −FE engine 0.8 (0.031)
5VZ −FE engine 1.1 (0.043)
Drive belt tension measured with
Borroughs drive belt tension gauge No. BT −33 −73F (used belt), lbf:
3RZ −FE engine 115 20
5VZ −FE engine 100 20

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ENGINE LUBRICATION
Oil capacity (drain and ref
ill),
L (qt., Imp. qt.):
Two-wheel drive models 3RZ −FE engine
With filter 5.5 (5.8, 4.8)
Without filter 4.8 (5.1, 4.2)
5VZ −FE engine
With filter 5.2 (5.5, 4.6)
Without filter 4.9 (5.2, 4.3)
Four-wheel drive models With filter 4.7 (5.0, 4.1)
Without filter 4.4 (4.7, 3.9)
Oil grade: API grade SH, ”Energy-Conserving II”
or SJ, ”Energy-Conserving” multigrade
engine oil or ILSAC multigrade engine
oil is recommended.
Recommended oil viscosity (SAE):
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): Two-wheel drive models
With manual transmission 3RZ −FE engine
8.7 (9.2, 7.7)
5VZ −FE engine
10.0 (10.6, 8.8)
With automatic transmission
3RZ −FE engine
9.0 ( 9.5, 7.9)
5VZ −FE engine
9.9 (10.5, 8.7)
Four-wheel drive models With manual transmission
10.0 (10.6, 8.8)
With automatic transmission 9.9 (10.5, 8.7)
Coolant type: With ethylene-glycol antifreeze
(Do not use alcohol type.)
BATTERY
Open voltage
at 20 C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
: Voltage that is checked 20 minutes after
the key is removed with all the lights
turned off
Charging rates: 5 A max. CLUTCH
Pedal freeplay, mm (in.):
5—15 (0.2—0.6)
Fluid type:
SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSMISSION
Oil capacity, L (qt., Imp. qt.): 3RZ −FE engine
2.6 (2.7, 2.3)
5VZ −FE engine
Two-wheel drive models
2.6 (2.7, 2.3)
Four-wheel drive models 2.2 (2.3, 1.9)

T100(U)203
Oil type:
Gear oil API GL −4 or GL −5
Recommended oil viscosity:
SAE 75W −90
AUTOMATIC TRANSMISSION
Fluid capacity (drain and refill),
L (qt., Imp. qt.): Two-wheel drive models Up to 1.6 (1.7, 1.4)
Four-wheel drive models
Up to 2.0 (2.1, 1.8)
Fluid type:
Automatic transmission fluid D−II or DEXRON
III (
DEXRON
II)
TRANSFER
Oil capacity, L (qt., Imp. qt.): 1.1 (1.2, 1.0)
Oil type: Gear oil API GL −4 or GL −5
Recommended oil viscosity: SAE 75W −90
DIFFERENTIAL
Oil capacity, L (qt., Imp. qt.): Two-wheel drive models 2.75 (2.9, 2.4)
Four-wheel drive models Front 1.9 (2.0, 1.7)
Rear 2.95 (3.1, 2.6) Oil type:
Hypoid gear oil API GL −5
Recommended oil viscosity: Front SAE 75W −90
Rear
Above −18 °C (0 °F)
SAE 90
Below −18 °C (0 °F)
SAE 80W or 80W −90
CHASSIS LUBRICATION
Wheel bearings: Lithium base wheel bearing grease,
NLGI No.2
Front drive shaft thrust bushings: Synthetic oil and lithium soap base
chassis grease, NLGI No.1
Propeller shafts: Spiders and slide yokes Lithium base chassis grease,
NLGI No.2
Double cardan joint Molybdenum-disulfide lithium base
chassis grease, NLGI No.2
BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf. 110
lbf) with the engine running, mm (in.): Two-wheel drive models
1-ton models 78 (3.1)
1/2-ton models 73 (2.9)
Four-wheel drive models 1-ton models 70 (2.8)
1/2-ton models 73 (2.9)
Pedal freeplay, mm (in.): 3—6 (0.12—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf):
11—17 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel freeplay: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON
II or III

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Tires
Tire size and pressure:
NORMAL CAB MODELS
Two-wheel drive models
Tire size
Tire pressure
kPa (kgf/cm 2
or bar, psi)
Wheel size
FrontRear
P215/75R15230 (2.3, 33)240 (2.4, 35)
15 X 6JJP235/75R15
(1-ton models)180 (1.8, 26)280 (2.8, 41)
P235/75R15
(1/2-ton models)180 (1.8, 26)200 (2.0, 29)
Four-wheel drive models
Tire size
Tire pressure
kPa (kgf/cm 2
or bar, psi)
Wheel size
FrontRear
P235/75R15180 (1.8, 26)200 (2.0, 29)15 X 7JJ
P265/70R16180 (1.8, 26)200 (2.0, 29)16 X 7JJ(J)

T100(U)205
XTRA-CAB MODELS
Two-wheel drive models
Wheel nut torque, Nm(kgf
m, ft lbf):
103 (10.5, 76)
Tire size
Tire pressure
kPa (kgf/cm 2
or bar, psi)
Wheel size
FrontRear
P215/75R15230 (2.3, 33)240 (2.4, 35)15 X 6JJP235/75R15180 (1.8, 26)200 (2.0, 29)
Four-wheel drive models
Tire size
Tire pressure
kPa (kgf/cm 2
or bar, psi)
Wheel size
FrontRear
P235/75R15180 (1.8, 26)240 (2.4, 35)15 X 6JJ
P265/70R16180 (1.8, 26)200 (2.0, 29)16 X 7JJ(J)

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Fuses
Fuses (type A)
1. HEAD (LH) 10 A: Left-hand headlight
2. HEAD (RH) 10 A: Right-hand headlight
3. A/C 10 A: Air conditioning cooling sys-
tem
4. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, electronically controlled auto-
matic transmission system
5. HAZ-HORN 15 A: Emergency flashers,
horns
6. DOME 15 A: Interior light, personal
lights, step lights, ignition switch light,
radio, cassette tape player, power an-
tenna, clock7. HEAD (LH-HI) 10 A: Left-hand head-
light (high beam)
8. HEAD (RH-HI) 10 A: Right-hand head-
light (high beam)
9. HEAD (LH-LO) 10 A: Left-hand head-
light (low beam)
10. HEAD (RH-LO) 10 A: Right-hand head-
light (low beam)
11. ENGINE 10 A: Charging system, cruise
control system
12. IGN. 7.5 A: Charging system, dis-
charge warning light, multiport fuel in-
jection system/sequential multiport fuel
injection system13. TAIL 15 A: Tail lights, parking lights,
license plate lights, instrument panel
lights, glovebox light
14. WIPER 20 A: Windshield wiper and
washer
15. GAUGES 10 A: (except discharge warn-
ing light), A.D.D. control system, cruise
control system, back-up lights, power
door lock system
16. STOP 15 A: Stop lights, High-mounted
stoplight, cruise control system, elec-
tronically controlled automatic transmis-
sion system

T100(U)207
17. RADIO 7.5 A: Radio, cassette tape
player, power antenna, power rear view
mirrors
18. CIG. 15 A: Cigarette lighter, digital
clock display, shift lock control system
(automatic transmission)
19. TURN 10 A: Turn signal lights, emer-
gency flashers
20. ECU-B 15 A: Anti-lock brake system,
SRS airbag system, cruise control sys-
tem, daytime running light system
21. DRL 7.5 A: Daytime running light sys-
tem
22. ECU-IG 20 A: Anti-lock brake system,
cruise control system 23. OBD 2 7.5 A:
On-board diagnosis sys-
tem
Fuses (type B)
24. AM1 40 A: Starting system, all compo-
nents in ”ENGINE”, ”IGN.”, ”WIPER”,
”GAUGES”. ”RADIO”, ”CIG.”, ”TURN”
and ”PWR” fuses
25. AM2 30 A: Starting system, all compo-
nents in ”ENGINE”, ”IGN.”, ”WIPER”,
”GAUGES”, ”RADIO”, ”CIG.” and
”TURN” fuses
26. HEATER 40 A: Air conditioning heating
system
27. PWR 30 A : Power door lock system,
power windows
Fuse (type C)
28. ABS 60 A: Anti-lock brake system
29. ALT 100 A: All components in ”A/C”,
”TAIL”, ”STOP”, ”ECU-B”, ”AM1” and
”HEATER” fuses

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T100(U)209
Part 9
REPORTING SAFETY
DEFECTS FOR U.S.
OWNERS,
UNIFORM TIRE
QUALITYGRADING
AND CAMPER
INFORMATION
Reporting safety defects for U.S.
owners

Uniform tire quality grading
Camper information
If you believe that your vehicle
has a defect which could cause a
crash or could cause injury or
death, you should immediately in-
form the National Highway Traffic
SafetyAdministration (NHTSA) in
addition to notifying Toyota Motor
Sales, U.S.A., Inc. (Toll-free:
1-800-331-4331).
If NHTSA receives similar comp-
laints, it may open an investiga-
tion, and if it finds that a safety
defect exists in a group of ve-
hicles, it may order a recall and
remedy campaign. However,
NHTSA cannot become involved
in individual problems between
you, your dealer, or Toyota Motor
Sales, U.S.A., Inc.. To contact NHTSA, you may ei-
ther call the Auto Safety Hotline
toll-free at 1-800-424-9393 (or
366-0123 in Washington.D.C.
area) or write to: NHTSA. U.S.
Department of Transportation. Wa-
shington.D.C. 20590. You can also
obtain other information about mo-
tor vehicle safety from the Hotline.
Reporting safety defects
for U.S.owners

T100(U)
210
This information has been prepared in ac-
cordance with regulations issued by the
National Highway Traffic Safety Adminis-
tration of the U.S. Department of Trans-
portation. It provides the purchasers and/
or prospective purchasers of Toyota
vehicles with information on uniform tire
quality grading.
Your Toyota dealer will help answer any
questions you may have as you read this
information.
DOT quality grades—All passenger ve-
hicle tires must conform to Federal
Safety Requirements in addition to
these grades. These quality grades are
molded on the sidewall.
Treadwear—
The treadwear grade is a
comparative rating based on the wear rate
of the tire when tested under controlled
conditions on a specified government test
course. For example, a tire graded 150
would wear one and a half (1-1/2) times
as well on the government course as a
tire graded 100. The relative performance
of tires depends upon the actual condi-
tions of their use, however, and may de-
part significantly from the norm due to
variations in driving habits, service prac-
tices and differences in road characteris-
tics and climate. Traction A, B, C—
The traction grades,
from highest to lowest, are A, B, and C,
and they represent the tire’s ability to stop
on wet pavement as measured under con-
trolled conditions on specified government
test surfaces of asphalt and concrete. A
tire marked C may have poor traction per-
formance.Warning: The traction grade as-
signed to this tire is based on braking
(straight ahead) traction tests and does
not include cornering (turning) traction.
Temperature A, B, C— The temperature
grades are A (the highest), B, and C,
representing the tire’s resistance to the
generation of heat and its ability to dissi-
pate heat when tested under controlled
conditions on a specified indoor laboratory
test wheel. Sustained high temperature
can cause the material of the tire to de-
generate and reduce tire life, and exces-
sive temperature can lead to sudden tire
failure. The grade C corresponds to a lev-
el of performance which all passenger car
tires must meet under the Federal Motor
Vehicle Safety Standard No.109. Grades B
and A represent higher levels of perfor-
mance on the laboratory test wheel than
the minimum required by law. Warning: The temperature grades for this
tire are established for a tire that is prop-
erly inflated and not overloaded. Exces-
sive speed, underinflation, or excessive
loading, either separately or in combina-
tion, can cause heat buildup and possible
tire failure.
Uniform tire quality grading