transmission oil TOYOTA TACOMA 1996 Owners Manual

6
Anti-lock brake system warning light* 1
Brake system warning light* 1
Seat belt reminder light* 1
Discharge warning light* 1
Low oil pressure warning light* 1
Malfunction indicator light* 1
Low fuel level warning light* 1
SRS airbag warning light* 1 Automatic transmission fluid temperature warning light*
1
Turn signal indicator lights
Headlight high beam indicator light
Over-drive indicator light
Unengaged Parkº warning light* 1
Low windshield washer fluid level light*1
Driving pattern (POWERº mode) indicator light
Four-wheel drive indicator light
Automatic transmission indicator lights
Indicator symbols on the instrument panel

51
(d) Low Oil Pressure Warning Light
This light warns that the engine oil pres-
sure is too low.
If it flickers or stays on while you are driving,
pull off the road to a safe place and stop the
engine immediately. Call a Toyota dealer or
qualified repair shop for assistance.
The light may occasionally flicker when
the engine is idling or it may come on brief-
ly after a hard stop. There is no cause for concern if it then goes out when the en-
gine is accelerated slightly.
The light may come on when the oil level
is extremely low. It is not designed to indi- cate low oil level, and the oil level must bechecked using the level dipstick.
NOTICE
Do not drive the vehicle with the warning light onÐeven for one
block. It may ruin the engine.
(e) Low Fuel Level Warning Light
This light comes on when the fuel level in
the tank becomes nearly empty. Fill up the
tank as soon as possible. (f) Malfunction Indicator Lamp
This lamp comes on in the following cases.
a. The fuel tank is completely empty. (See Fuel gaugeº in Chapter 1-5 for instruc- tions.)
b. The fuel tank cap is not tightened se-
curely. (See Fuel tank capº in Chapter
1-2 for instructions.)
c. There is a problem somewhere in your
engine or automatic transmission electri- cal system.
If it comes on while you are driving in case
c, have your vehicle checked/repaired by
your Toyota dealer as soon as possible.
(g) ABSº Warning Light
This light warns that there is a problem
somewhere in your anti-lock brake sys-tem.
If the light comes on while you are driving,
have your vehicle checked by your T
oyota
dealer as soon as possible.
The light will come on when the ignition key is turned to the ONº position. After
about 3 seconds, the light will go off. When the ABSº warning light is on (and
the brake system warning light is off), thebrake system operates conventionally but
without anti-lock function. Vehicles with rear differential lock systemÐ
The anti-lock brake system does not op-
erate when the rear differential is locked.
It is normal operation for the ABSº warn-
ing light to be on at this time.
(h) SRS Airbag Warning Light
This light will come on when the igni-
tion
key is turned to the ACCº or ONº
position. After about 6 seconds, the
light will go off. This means the airbag
system is operating properly.
The warning light system monitors the air-
bag sensor assembly, inflator, warning light, interconnecting wiring and powersources.
If either of the following conditions occurs, this indicates a malfunction somewhere inthe parts monitored by the warning light
system. Contact your Toyota dealer as
soon as possible to service the vehicle. The light does not come on when the
ignition key is turned to the ACCº or
ONº position or remains on.
The light comes on while driving.
(i) Light Reminder Buzzer
This buzzer will sound if the driver's door is opened while the ignition switch is turned to the LOCKº position with the
headlight switch on. Removing the key will
not stop the buzzer as long as the head-light switch is on.

122If your engine stalls while driving
0
1. Reduce your speed gradually, keeping
a straight line. Move cautiously off the
road to a safe place.
2. Turn on your emergency flashers.
3. Try starting the engine again.
If the engine will not start, see If your ve-
hicle will not startº.
If the engine is not running, the
power assist for the brakes and
steering will not work so steering
and braking will be much harder
than usual. CAUTION
! If your engine coolant temperature
gauge indicates overheating, if you
experience a loss of power, or if you
hear a
loud knocking or pinging noise,
the engine has probably overheated.
You should follow this procedure 0
1. Pull safely off the road, stop the vehicle
and turn on your emergency flashers. Put
the transmission in Pº (automatic) or neu-
tral ( manual) and apply the parking brake.
Turn off the air conditioning if it is beingused.
2. If coolant or steam is boiling out of the
radiator or reservoir, stop the engine. Wait
until the steam subsides before opening
the hood. If there is no coolant boiling over or steam, leave the engine running.
To help avoid personal injury, keep
the hood closed until there is no steam. Escaping steam or coolant is
a sign of very high pressure. CAUTION
!
3. Visually check to see if the engine drive
belt (fan belt) is broken or loose. Look for
obvious coolant leaks from the radiator,
hoses, and under the vehicle. However, note that water draining from the air condi-
tioning is normal if it has been used.
When the engine is running, keep
hands and clothing away from the
moving fan and engine drive belts. CAUTION
!
4. If the engine drive belt is broken or the
coolant is leaking, stop the engine immedi-
ately. Call a Toyota dealer for assistance.
5. If the engine drive belt is O.K. and there
are no obvious leaks, you may help the en-
gine cool down more quickly by running it at
about 1500 rpm for a few minutes with the
accelerator pedal lightly depressed.
6. Check the coolant reservoir. If it is dry,
add coolant to the reservoir while the en- gine is running. Fill it about half full.
Do not attempt to remove the radia-
tor cap when the engine and radia-
tor are hot. Serious injury could re-
sult from scalding hot fluid and
steam blown out under pressure. CAUTION
!
7. After the engine coolant temperature
has cooled to normal, again check the
coolant level in the reservoir. If necessary,
bring it up to half full again. Serious cool- ant loss indicates a leak in the system.
You should have it checked as soon as
possible at your Toyota dealer.
If your engine stalls while
driving
If your vehicle overheats

143
Tire surface and wheel nuts Check the tires carefully
for cuts, damage
or excessive wear. See Chapter 7-2 for
additional information. When checking the tires, make sure no nuts are missing,
and check the nuts for looseness. T ighten
them if necessary.
Tire rotation
Rotate the tires every 12000 km (7500
miles). See Chapter 7-2 for additional in-formation.
Fluid leaks Check underneath for leaking fuel, oil, wa-
ter or other fluid after the vehicle has been
parked for a while. If you smell fuel fumes
or notice any leak, have the cause found
and corrected immediately. Doors and engine hood Check that all doors including tailgate op- erate smoothly and all latches lock se-
curely. M ake sure the engine hood secon-
dary latch secures the hood from opening
when the primary latch is released. INSIDE THE VEHICLE Items listed below should be checked
regularly, e.g. while performing peri-
odic services, cleaning the vehicle,etc. Lights Make sure the headlights, stop lights, tail lights, turn signal lights, and other lights are all working. Check headlight aim. Service reminder indicators and
warn-
ing buzzers Check that all service reminder indicators
and warning buzzers function properly. Steering wheel
Be alert for changes in steering condition, such as hard steering or strange noise. Seats Check that all front seat controls such as
seat adjusters, seatback recliner, etc. op-erate smoothly and that all latches lock
securely in any position. Check that the
head restraints move up and down
smoothly and that the locks hold securely
in any latched position. For folding-down
seatback (bench seat), check that the
latches lock securely. Seat belts
Check that the seat belt system such as
buckles, retractors and anchors operate
properly
and smoothly. Make sure the belt
webbing is not cut, frayed, worn or dam-aged. Accelerator pedal Check the pedal for smooth operation and
uneven pedal effort or catching. Clutch pedal Check the pedal for smooth operation. Brake pedal Check the pedal for smooth operation and
that the pedal has the proper clearance. Check the brake booster function. Brakes
At a safe place, check that the brakes do not pull to one side when applied. Parking brake Check that the lever has the proper travel and that, on a safe incline, your vehicle is
held securely with only the parking brake applied.
Automatic transmission Parkº mech-
anism
Check the lock release button of the se- lector lever (floor shift type) for proper and
smooth operation. On a safe incline, check that your vehicle is held securely
with the selector lever in Pº position andall brakes released.

151
When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)
Right after driving, the engine
compartmentÐthe engine, radia-
tor, exhaust manifold, power
steering fluid reservoir and spark
plug boots, etc.Ðwill be hot. So
be careful not to touch them. Oil,
fluids and spark plugs may also be
hot.
If the engine is hot, do not remove
the radiator cap or loosen the
drain plugs to prevent burning yourself.
Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flam- mable.
Be extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric acid.
Do not get under your vehicle with
just the body jack supporting it.
Always use automotive jack
stands or other solid supports. CAUTION
!
Use eye protection whenever you
work on or under your vehicle
where you may be exposed to fly-
ing or falling material, fluid spray, etc.
Used engine oil contains poten-
tially harmful contaminants which
may cause skin disorders such as
inflammation or skin cancer, so
care should be taken to avoid pro-
longed and repeated contact with
it. To remove used engine oil from
your skin, wash thoroughly with
soap and water.
Do not leave used oil within the reach of children.
Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers
or onto the ground. Call your deal- er or a service station for informa-
tion concerning recycling or dis-posal.
Remember that battery and igni-
tion cables carry high currents or
voltages. Be careful of accidental-
ly causing a short circuit.
Add only demineralized or dis-tilled water to fill the radiator. And
if you spill some of the coolant, besure to wash it off with water to
prevent it f rom damaging the parts
or paint.
Do not allow dirt or anything else to fall through the spark plug
holes.
Do not pry the outer electrode of aspark plug against the center elec-
trode.
Use only spark plugs of the speci-
fied type. Using other types willcause engine damage, loss of per-formance or radio noise.
Do not overfill automatic transmis-
sion fluid, or the transmissioncould be damaged.
Do not drive with the air cleaner fil-
ter removed, or excessive enginewear could result. Also backfiring
could cause a fire in the enginecompartment.
NOTICE

152
Be careful not to scratch the glass
surface with the wiper frame.
When closing the engine hood,
check to see that you have not for-
gotten any tools, rags, etc.
Here is a list of parts and tools you will
need for performing do-it-yourself main-
tenance. Remember all Toyota parts are
designed in metric sizes, so your tools
must be metric. Checking the engine oil level Parts (if level is low): Engine oil API SH, Energy-Conserv-
ing IIº multigrade or ILSAC multigrade
having viscosity proper for your cli-mate
Tools: Rag or paper towel
Funnel (only for adding oil)
Checking the engine coolant level Parts (if level is low): Ethylene-glycol antifreeze
Demineralized or distilled water
Tools: Funnel (only for adding coolant)
Checking brake fluid Parts (if level is low): SAE J1703 or FMVSS No. 116 DOT 3 brake fluid
Tools: Rag or paper towel
Funnel (only for adding fluid) Checking power steering fluidParts (if level is low):
Automatic transmission fluid DEX- RON [
-II or -III
Tools: Rag or paper towel
Funnel (only for adding fluid)
Checking battery condition Non-maintenance batteriesÐ
Tools: Warm water
Baking soda
Grease
Conventional wrench (for terminal clamp bolts)
Maintenance type batteriesÐ Parts (if level is low): Distilled water
Tools: Warm water
Baking soda
Grease
Conventional wrench (for terminal clamp bolts)
Coin (for vent plugs)
Funnel (only for adding distilled water)
Parts and tools

180ENGINE LUBRICATION Oil capacity (drain and refill), L (qt., Imp. qt.):
Two-wheel drive models2RZ-FE engine
With filter 5.5 (5.8, 4.8)
Without filter 4.8 (5.0, 4.2)
5VZ-FE engine
With filter 5.4 (5.7, 4.8)
Without filter 5.1 (5.4, 4.5)
Four-wheel drive models
3RZ-FE engineWith filter 5.4 (5.7, 4.8)
Without filter 4.7 (5.0, 4.1)
5VZ-FE engine With filter 5.2 (5.5, 4.6)
Without filter 4.9 (5.2, 4.3)
Oil grade: API SH, Energy-Conserving IIº multi-
grade engine oil or ILSAC multigrade
engine oil is recommended. Recommended oil viscosity (SAE):
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Two-wheel drive models With manual transmission
2RZ-FE engine 8.0 (8.5, 7.0)
5VZ-FE engine
10.1 (10.7, 8.9)
With automatic transmission 2RZ-FE engine
7.8 (8.2, 6.9)
5VZ-FE engine 10.0 (10.5, 8.8) Four-wheel drive models
With manual transmission
3RZ-FE engine 8.3 (8.8, 7.3)
5VZ-FE engine
10.1 (10.7, 8.9)
With automatic transmission 3RZ-FE engine
8.2 (8.7, 7.2)
5VZ-FE engine 10.0 (10.5, 8.8)
Coolant type: With ethylene-glycol antifreeze (Do not use alcohol type.)
BATTERY Open voltage* at 20 C (68 F):
12.7 V Fully charged
12.3 V Half charged
11.9 V Discharged
*Voltage that is checked 20 minutes after
the key is removed with all the lights
turned off Charging rates:
5 A max.

181
CLUTCH
Pedal freeplay, mm (in.):
5' 15 (0.2 '0.6)
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSMISSION
Oil capacity, L (qt., Imp. qt.): 2RZ-FE engine
2.6 (2.7, 2.3)
3RZ-FE engine 2.5 (2.6, 2.2)
5VZ-FE engine Two-wheel drive models2.6 (2.7, 2.3)
Four-wheel drive models
2.2 (2.3, 1.9)
Oil type:
Multipurpose gear oil API GL-4 or GL-5
Recommended oil viscosity:
SAE 75W-90 AUTOMATIC TRANSMISSION Fluid capacity (drain and refill), L (qt., Imp. qt.):
Two-wheel drive models2RZ-FE engine Up to 2.4 (2.5, 2.1)
5VZ-FE engine Up to 1.6 (1.7, 1.4)
Four-wheel drive models Up to 2.0 (2.1, 1.8)
Fluid type: Automatic transmission fluid DEXRON [
-II
TRANSFER
Oil capacity, L (qt., lmp. qt.): 1.0 (1.1, 0.9)
Oil type:
Multipurpose gear oil API GL-4 or GL-5
Recommended oil viscosity:
SAE 75W-90
DIFFERENTIAL
Oil capacity, L (qt., lmp. qt.): Two-wheel drive models 2RZ-FE engine 1.35 (1.4, 1.2)
5VZ-FE engine 2.55 (2.7, 2.2)
Four-wheel drive models Front A.D.D. 1.15 (1.2, 1.0)
Except A.D.D. 1.1 (1.2, 1.0) Rear
Short wheel base
With rear differential lock system 2.65 (2.8, 2.3)
Without rear differential lock system
2.55 (2.7, 2.2)
Extra long wheel base With rear differential lock system
2.95 (3.1, 2.6)
Without rear differential lock system
2.05 (2.2, 1.8)
Oil type: Hypoid gear oil API GL-5
Recommended oil viscosity:
FrontA.D.D. SAE 75W-90
Except A.D.D. Above -18 C (0 F)
SAE 90
Below -18 C (0 F)
SAE 80W or 80W-90
Rear
Above -18 C (0 F)
SAE 90
Below -18 C (0 F)
SAE 80W or 80W-90

182CHASSIS LUBRICATION Wheel bearings:
Lithium base wheel bearing grease,
NLGI No. 2
Front drive shaft thrust bushings:
Synthetic oil and lithium soap basechassis grease, NLGI No. 1
Propeller shafts:
SpidersLithium base chassis grease, NLGI No. 2
Slide yoke and double cardan joint Molybdenum-disulfide lithium base chassis grease, NLGI No. 2 BRAKES Minimum pedal clearance when de- pressed with the pressure of 490 N (50
kgf, 110 lbf) with the engine running, mm (in.):
72 (2.8)
Pedal freeplay, mm (in.): 3' 6 (0.12 '0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when pulledwith the force of 196 N (20 kgf, 44 lbf): 12'18 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING Wheel freeplay: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON [
-II or -III