ECU TOYOTA TACOMA 2003 (in English) Service Manual

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CAUTION
When you load cargo on the roof lug-
gage carrier, observe the following:
Place the cargo on the center of
the cross rails so that its weight
can be distributed evenly between
the front and rear axles.
If loading long or wide cargo, never
exceed the vehicle overall length or
width. (See “Dimensions and
weight” in Section 8 for information
on your vehicle overall length and
width.)
Before driving, make sure the cargo
is securely fastened on the roof
luggage carrier.
Loading cargo on the roof luggage
carrier will make the center of the
vehicle gravity higher. Avoid high
speeds, sudden starts, sharp turns,
sudden braking or abrupt maneu-
vers, otherwise it may result in loss
of control or vehicle rollover due to
failure to operate this vehicle cor-
rectly.
If driving for a long distance, on
rough roads, or at high speeds,
stop the vehicle now and then dur-
ing the trip to make sure the cargo
remains in its place.
Do not exceed 45 kg (100 lb.) cargo
weight on the roof luggage carrier.
NOTICE
When loading the luggages, be careful
not to scratch the surface of the
moon roof.
Use a floor mat of the correct size.
If the floor carpet and floor mat have a
hole, then it is designed for use with a
locking clip. Fix the floor mat with locking
clip into the hole in the floor carpet.
Floor mat

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When stowing luggage or cargo in the
vehicle, observe the following:
Put luggage or cargo in the rear deck
when at all possible. Be sure all items
are secured in place.
Be careful to keep the vehicle bal-
anced. Locating the weight as far for-
ward as possible helps maintain bal-
ance.
For better fuel economy, do not carry
unneeded weight.
CAUTION
To prevent luggage or packages
from sliding forward during braking,
do not stack anything behind the
front seats higher than the seat-
backs (xtracab and double cab
models). Keep luggage or packages
low, as close to the floor as pos-
sible.
Never allow anyone to ride in the
rear deck. It is not designed for
passengers. They should ride in
their seats with their seat belts
properly fastened. Otherwise, they
are much more likely to suffer seri-
ous bodily injury, in the event of
sudden braking or a collision.
Do not drive with objects left on
top of the instrument panel. They
may interfere with the driver’s field
of view. Or they may move during
sharp vehicle acceleration or turn-
ing, and impair the driver’s control
of the vehicle. In an accident they
may injure the vehicle occupants.
NOTICE
Do not load the vehicle beyond the
cargo weight specified in Section 8.
The rear step bumper is for rear end
protection and easier stepup loading.
CAUTION
Do not allow more than one person
to get on the rear step bumper at
a time. It is designed for only one
person.
Never drive the vehicle with anyone
on the rear step bumper.
Do not stand on the rear step
bumper while the vehicle is moving.
Luggage stowage precautions Rear step bumper

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CAUTION
Before driving off, make sure that
the parking brake is fully released
and the parking brake reminder
light is off.
Do not leave your vehicle unat-
tended while the engine is running.
Do not rest your foot on the brake
pedal while driving. It can cause
dangerous overheating, needless
wear, and poor fuel economy.
Be careful when accelerating, up-
shifting, downshifting or braking on
a slippery surface. Sudden accelera-
tion or engine braking, could cause
the vehicle to spin or skid.
To drive down a long or steep hill,
reduce your speed and downshift.
Remember, if you ride the brakes
excessively, they may overheat and
not work properly.
Do not continue normal driving
when the brakes are wet. If they are
wet, your vehicle will require a
longer stopping distance, and it
may pull to one side when the
brakes are applied. Also, the park-
ing brake will not hold the vehicle
securely.
Do not drive in excess of the speed
limit. Even if the legal speed limit
permits it, do not drive over 140
km/h (85 mph) unless your vehicle
has highspeed capability tires.
Driving over 140 km/h (85 mph) may
result in tire failure, loss of control
and possible injury. Be sure to con-
sult a tire dealer to determine
whether the tires on your vehicle
are highspeed capability tires or
not before driving at such speeds.
When driving your vehicle offroad, please
observe the following precautions to en-
sure your driving enjoyment and to help
prevent the closure of areas to offroad
vehicles.a. Drive your vehicle only in areas where offroad vehicles are permitted to trav-
el.
b. Respect private property. Get owner ’s permission before entering private prop-
erty.
c. Do not enter areas that are closed. Honor gates, barriers and signs that re-
strict travel.
d. Stay on established roads. When condi- tions are wet, driving techniques should
be changed or travel delayed to pre-
vent damage to roads.
For owners in U.S. mainland, Hawaii and
Puerto Rico:
To obtain additional information pertaining
to driving your vehicle offroad, consult
the following organizations.
State and Local Parks and Recreation
Departments
State Motor Vehicle Bureau
Recreational Vehicle Clubs
Offroad driving precautions
(fourwheel drive models and
Pre Runner)

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However, if towing with a fifth
wheel trailer, the cargo load must
be distributed so that the tongue
load is 19 to 21% of the total trailer
weight. Never load the trailer with
more weight in the back than in the
front. About 60% of the trailer load
should be in the front half of the
trailer and the remaining 40% in the
rear.
HITCHES
Use only a weight carrying hitch
designed for the total trailer weight.
Toyota does not recommend using a
weight distribution (load equalizing)
hitch.
The hitch must be bolted securely to
the vehicle frame and installed accord-
ing to the hitch manufacturer ’s instruc-
tions.
If using a fifth wheel hitch, the center
of the king pin must be forward of the
axis of the vehicle’s rear wheels, and
installed according to the manufactur-
er ’s instructions.
The hitch ball and king pin should have
a light coat of grease.
Toyota recommends that the trailer
hitch, except fifth wheel hitch, be re-
moved when not towing to prevent inju-
ry and/or damage by the hitch in event
of a rear end collision. After removing
the hitch, the installation area should
be sealed to prevent entry of exhaust
fumes and mud.
NOTICE
Do not use an axlemounting hitch as
it may cause damage to the axle
housing, wheel bearings, wheels and/
or tires.
BRAKES AND SAFETY CHAINS
Toyota recommends trailers with
brakes that conform to any applica-
ble federal and state/provincial regu-
lations.
A safety chain must always be used
between the towing vehicle and the
trailer. Leave sufficient slack in the
chain for turns. The chain should
cross under the trailer tongue to
prevent the tongue from dropping to
the ground in case it becomes dam-
aged or separated. For correct safety
chain procedures, follow the hitch or
trailer manufacturer ’s recommenda-
tions.
CAUTION
If the total trailer weight exceeds
453 kg (1000 lb.), trailer brakes are
required.
Never tap into your vehicle’s hy-
draulic system as it would lower its
braking effectiveness.

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Never tow a trailer without using a
safety chain securely attached to
both the trailer and the vehicle. If
damage occurs to the coupling unit
or hitch ball, there is danger of the
trailer wandering over into another
lane.
TIRES
Ensure that your vehicle’s tires are
properly inflated. See Section 72 and
Section 8 for instructions.
The trailer tires should be inflated to
the pressure recommended by the trail-
er manufacturer in respect to the total
trailer weight.
TRAILER LIGHTS
Trailer lights must comply with federal,
state/provincial and local regulations.
See your local recreational vehicle
dealer or rental agency for the correct
type of wiring and relays for your trail-
er. Check for correct operation of the
turn signals and stop lights each time
you hitch up. Direct splicing may dam-
age your vehicle’s electrical system
and cause a malfunction of your lights. BREAKIN SCHEDULE
Toyota recommends that you do not
tow a trailer with a new vehicle or a
vehicle with any new power train com-
ponent (engine, transmission, differen-
tial, wheel bearing, etc.) for the first
800 km (500 miles) of driving.
MAINTENANCE
If you tow a trailer, your vehicle will
require more frequent maintenance due
to the additional load. For this informa-
tion, please refer to the scheduled
maintenance information in the “Sched-
uled Maintenance Guide” or “Owner ’s
Manual Supplement”.
Retighten all fixing bolts of the towing
ball and bracket after approximately
1000 km (600 miles) of trailer driving.
PRETOWING SAFETY CHECK
Check that your vehicle remains level
when a loaded or unloaded trailer is
hitched. Do not drive if the vehicle has
an abnormal noseup or nosedown
condition, and check for improper
tongue load, overload, worn suspension
or other possible causes.
Make sure the trailer cargo is securely
loaded so that it cannot shift.
Check that your rear view mirrors con-
form to any applicable federal state/
provincial or local regulations. If not,
install the rear view mirrors required
for towing purpose.
TRAILER TOWING TIPS
When towing a trailer, your vehicle will
handle differently than when not tow-
ing. The three main causes of vehicle
trailer accidents are driver error, exces-
sive speed and improper trailer loading.
Keep these in mind when towing:
Before starting out, check operation of
the lights and all vehicletrailer connec-
tions. After driving a short distance,
stop and recheck the lights and con-
nections. Before actually towing a trail-
er, practice turning, stopping and back-
ing with a trailer in an area away from
traffic until you learn the feel.

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1. Get the required tools and sparetire.
1 Wheel nut wrench
2 Jack handle
3Jack
To prepare yourself for an emergency, you
should fam iliarize yourself with the use of
the jack, each of the tools and their stor-
age locations.
Turn the jack joint by hand.
To remove: Turn the joint in direction 1
until the jack is free.
To store: Turn the joint in direction 2 until
the jack is firmly secured to prevent it
flying forward during a collision or s udden
braking.To remove the spare tire:
1. Insert the end of the jack handle into the lowering screw and turn it counter-
clockwise.
2. After the tire is lowered completely to the ground, remove the holding brack-
et.
When storing the spare tire, put it in place
with the outer side of the wheel facing up.
Then secure the tire, taking care that the
tire goes straight up without catching on
any other part, to prevent it from flying
forward during a collision or s udden brak-
ing.
—Required tools and spare tire
(regular cab models)

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Xtracab models
Double cab models
1. Get the required tools and sparetire.
1 Tool bag
2Jack
To prepare yourself for an emergency, you
should fam iliarize yourself with the use of
the jack, each of the tools and their stor-
age locations.
Turn the jack joint by hand.
To remove: Turn the joint in direction 1
until the jack is free.
To store: Turn the joint in direction 2 until
the jack is firmly secured to prevent it
flying forward during a collision or s udden
braking.

—Required tools and spare tire
(xtracab and double cab
models)

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To remove the spare tire:1. Put a jack handle, jack handle exten- sion and jack handle end together as
shown in the illustration.
1 Jack handle end
2 Jack handle extension
3 Jack handle
NOTICE
Tighten all joints securely. Otherwise,
the extension may come off and it
may damage the paint or vehicle
body.
2. Insert the end of the jack handle endinto the lowering screw and turn it
counterclockwise with the handle.
3. After the tire is lowered completely to the ground, remove the holding brack-
et.
When storing the spare tire, put it in place
with the outer side of the wheel facing up.
Then secure the tire, taking care that the
tire goes straight up without catching on
any other part, to prevent it from flying
forward during a collision or s udden brak-
ing.2. Block the wheel diagonally opposite the flat tire to keep the vehicle from
rolling when it is j acked up.
When blocking the wheel, place a wheel
block from the front for the front wheels
or from the rear for the rear wheels.
—Blocking the wheel

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5. Position the jack at the correct jackpoint as shown.
Make sure the jack is positioned on a
level and solid place.
JACK POINTS:
Twowheel drive models
except Pre Runner Front—Under the frame side rail
Rear—Under the rear axle housing
Fourwheel drive models
and Pre Runner Front—Under the front suspension cross member
Rear—Under the rear axle housing
Specified
jack point
NOTICE
Only put the jack to the specified jack
point; otherwise your vehicle may be
damaged.
Xtracab and double cab models—Put a
jack handle, jack handle extension and
jack handle end together as shown in the
illustration.
1 Jack handle end
2 Jack handle extension
3 Jack handle
NOTICE
Tighten all joints securely. Otherwise,
the extension may come off and it
may damage the paint or vehicle
body.

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Twowheel drive models except Pre Run-
ner
Fourwheel drive models and Pre Runner
9. Lower the vehicle completely andtighten the wheel nuts.
Regular cab models—Turn the jack handle
counterclockwise to lower the vehicle.
Xtracab and double cab models—Turn
the jack handle end with the extension
counterclockwise with handle to lower the
vehicle, making sure the handle remains
firmly fitted onto the jack handle exten-
sion.
Use only the wheel nut wrench and turn
it clockwise to tighten the nuts. Do not
use other tools or any additional leverage
other than your hands, such as a hammer,
pipe or your foot. Make sure the wrench
is securely engaged over the nut.
Tighten each nut a little at a time in the
order shown. Repeat the process until all
the nuts are tight.CAUTION
When lowering the vehicle, make
sure all portions of your body and
all other persons around will not be
injured as the vehicle is lowered to
the ground.
Have the wheel nuts tightened by
torque wrench at 110 N·m (11.5
kgf·m, 83 ft·lbf), as soon as pos-
sible after changing wheels. Other-
wise, the nuts may loosen and the
wheels may fall off, which could
cause a serious accident.
—Lowering your vehicle