engine TOYOTA TERCEL 1996 Service Repair Manual

- BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE-3
1996 TERCEL (RM440U)
CANADA:
HEADLIGHT AND TAILLIGHT SYSTEM
TroubleParts nameSee page
ºLight-on warning systemº does not operate.
1. Integration Relay (I/P J/B)
2. DOME Fuse (Engine Room R/B)
3. GAUGE Fuse (I/P J/B)
4. TAIL Fuse (I/P J/B)
5. CIG/RAD Fuse (I/P J/B)
6. Wire Harness
7. Door Courtesy SwitchBE-16
-
-
-
-
-
BE-38
Only one side headlight does not light up.1. Headlight Bulb
2. Wire Harness-
-
ºLo-Beamº does not light up. (ALL)1. Headlight Control Relay (Engine Room R/B)
2. Wire HarnessBE-16
-
ºLo-Beamº does not light up. (ONE SIDE)
1. HEAD LH-LWR Fuse (R/B No.5)
2. HEAD RH-LWR Fuse (R/B No.5)
3. Headlight Bulb
4. Wire Harness-
-
-
-
ºHi-Beamº does not light up. (ALL)
1. DRL Fuse (Engine Room R/B)
2. Headlight Dimmer Switch
3. D.R.L. Main Relay
4. D.R.L. No.4 Relay (R/B No.5)
5. Daytime Resistor
6. Wire Harness-
BE-16
BE-16
BE-16
BE-16
-
ºHi-Beamº does not light up. (ONE SIDE)
1. HEAD LH-UPR Fuse (R/B No.5)
2. HEAD RH-UPR Fuse (R/B No.5)
3. Headlight Bulb
4. Wire Harness-
-
-
-
ºFlashº does not light up.
1. DRL Fuse (Engine Room R/B)
2. Headlight Dimmer Switch
3. D.R.L. Main Relay
4. D.R.L. No.4 Relay (R/B No.5)
5. Daytime Resistor
6. Wire Harness-
BE-16
BE-16
BE-16
BE-16
-
Headlight does not light up. (Taillight is normal)
1. Headlight Control Relay (Engine Room R/B)
2. D.R.L. Main Relay
3. D.R.L. No.4 Relay (R/B No.5)
4. Daytime Resistor
5. Headlight Dimmer Switch
6. Light Control Switch
7. Headlight Bulb
8. Wire HarnessBE-16
BE-16
BE-16
BE-16
BE-16
BE-16
-
-
Headlight does not light up. (Taillight does not light up)
1. D.R.L. Main Relay
2. D.R.L. No.4 Relay (R/B No.5)
3. Daytime Resistor
4. Light Control Switch
5. Headlight Bulb
6. Wire HarnessBE-16
BE-16
BE-16
BE-16
-
-
Only one side taillight does not light up.1. Taillight Bulb
2. Wire Harness-
-
Taillight does not light up.
(Headlight is normal)
1. TAIL Fuse (I/P J/B)
2. Taillight Control Relay (I/P J/B)
3. Light Control Switch
4. Headlight Bulb
5. Wire Harness-
BE-16
BE-16
-
-

BE-4
- BODY ELECTRICALBODY ELECTRICAL SYSTEM
1996 TERCEL (RM440U) Taillight does not light up. (Headlight does not light up)
1. Light Control Switch
2. Headlight Bulb
3. Wire HarnessBE-16
-
-
Headlight does not light up with light control SW in HEAD.
1. Light Control Switch
2. D.R.L. Main Relay
3. D.R.L. No.4 Relay (R/B No.5)
4. Daytime Resistor
5. Wire HarnessBE-16
BE-16
BE-16
BE-16
-
Headlight does not go out with light control SW in OFF.1. Headlight Control Relay (Engine Room R/B)
2. Wire HarnessBE-16
-
Taillight does not light up with light control SW in TAIL.
1. Taillight Control Relay (I/P J/B)
2. Light Control Switch
3. Wire HarnessBE-16
BE-16
-
Taillight does not go out with light control SW in OFF.
1. Taillight Control Relay (I/P J/B)
2. Light Control Switch
3. Wire HarnessBE-16
BE-16
-
Headlight do not light up with engine running and light control SW
in OFF.
1. DOME Fuse (Engine Room R/B)
2. ECU-IG Fuse (I/P J/B)
3. DRL Fuse (Engine Room R/B)
4. D.R.L. Main Relay
5. D.R.L. No.4 Relay (R/B No.5)
6. Daytime Resistor
7. Wire Harness
8. Generator L Terminal
9. Parking Brake Switch
10.Brake Fluid Level Warning Switch-
-
-
BE-16
BE-16
BE-16
-
-
BE-38
BE-38
TURN SIGNAL AND HAZARD WARNING SYSTEM
TroubleParts nameSee page
ºHazardº and ºTurnº do not light up.
1. Hazard Warning Switch
2. Turn Signal Flasher
3. Wire HarnessBE-22
BE-22
-
No of blinks for Hazard.
(Turn is abnormal)1. Bulb
2. Turn Signal Flasher
3. Wire Harness-
BE-22
-
Hazard warning light does not light up.
(Turn signal is normal)1. HAZ-HORN Fuse (Engine Room R/B)
2. Wire Harness-
-
Hazard waning light does not light up in one direction.1. Hazard Warning Switch
2. Wire HarnessBE-22
-
Turn signal does not light up.
(Combination meter, wiper and washer do not operate.)
1. Ignition Switch
2. TURN Fuse (Engine Room R/B)
3. Turn Signal Switch
4. Wire HarnessBE-1 1
-
BE-22
-
Turn signal does not light up.
(Combination meter, wiper and washer are normal.)1. TURN Fuse (Engine Room R/B)
2. Turn Signal Switch
3. Wire Harness-
BE-22
-

- BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE-5
1996 TERCEL (RM440U)
INTERIOR LIGHT SYSTEM
TroubleParts nameSee page
Room light does not light up.
1. DOME Fuse (Engine Room R/B)
2. Room Light Switch
3. Door Courtesy Switch
4. Wire Harness
5. Bulb-
BE-24
BE-38
-
-
Room light always remains on.
1. Room Light Switch
2. Door Courtesy Switch
3. Wire HarnessBE-24
BE-38
-
BACK-UP LIGHT SYSTEM
TroubleParts nameSee page
Back-up Light does not light up.
1. GAUGE Fuse (I/P J/B)
2. Ignition Switch
3. Park/Neutral Position Switch (A/X)
4. Back-up Light Switch (M/X)
5. Wire Harness
6. Bulb-
BE-1 1
AX-2
AX-2
BE-26
-
-
Back-up light always remains on.1. Wire Harness-
Only one light does not light up.1. Bulb
2. Wire Harness-
-
STOP LIGHT SYSTEM
TroubleParts nameSee page
Stop light does not light up.
1. STOP Fuse (I/P J/B)
2. Stop Light Switch
3. Bulb
4. Wire Harness-
BE-28
-
-
Stop light always remains on.1. Stop Light Switch
2. Wire HarnessBE-28
-
Only one light does not light up.1. Bulb
2. Wire Harness-
-
WIPER AND WASHER SYSTEM
TroubleParts nameSee page
Wiper and washers do not operate.
1. WIPER Fuse (I/P J/B)
2. Wiper Switch
3. Wiper Motor
4. Wire Harness-
BE-30
BE-30
-
Wipers do not operate in LO, HI or MIST.
1. Wiper Switch
2. Wiper Motor
3. Wire HarnessBE-30
BE-30
-
Wipers do not operate in INT.
1. Wiper Switch
2. Wiper Motor
3. Wire HarnessBE-30
BE-30
-
Washer motor does not operate.
1. Washer Switch
2. Washer Motor
3. Wire HarnessBE-30
BE-30
-
Wipers do not operate when washer switch in ON.1. Washer Motor
2. Wire HarnessBE-30
-

BE-6
- BODY ELECTRICALBODY ELECTRICAL SYSTEM
1996 TERCEL (RM440U) Washer fluid does not operate.
1. Washer Hose and Nozzle-

At wiper switch HI position, the wiper blade is in contact with the
body.

When the wiper switch is OFF, the wiper blade does not retract
or the retract position is wrong.
1. *1 Wiper Switch
2. Wire harnessBE-30
-
*1: Inspect wiper arm and blade set position
COMBINATION METER (METER, GAUGES AND ILLUMINATION)
TroubleParts nameSee page
Tachometer, Fuel Gauge and Engine Coolant Temperature Gauge
do not operate.3. GAUGE Fuse (Engine Room R/B)
4. Meter Circuit
5. Wire Harness-
BE-35
-
Speedometer does not operate.
1. Vehicle Speed Sensor
2. Meter Circuit
3. Wire HarnessBE-38
BE-35
-
Tachometer does not operate.
1. Igniter
2. ECM
3. Meter Circuit
4. Wire Harness-
-
BE-35
-
Fuel Gauge does not operate or operate abnormally.
1. Fuel Receiver Gauge
2. Fuel Sender Gauge
3. Meter Circuit
4. Wire HarnessBE-38
BE-38
BE-35
-
Engine Coolant Temperature Gauge does not operate or operate
abnormally.
1. Engine Coolant Temperature Receiver Gauge
2. Engine Coolant Temperature Sender Gauge
3. Meter Circuit
4. Wire HarnessBE-38
BE-38
BE-35
-
All illumination lights do not light up.
1. TAIL Fuse (I/P J/B)
2. Light Control Rheostat
3. Meter Circuit
4. Wire Harness-
BE-38
BE-35
-
Only one illumination light does not light up.1. Bulb
2. Meter Circuit-
BE-35
COMBINATION METER (WARNING LIGHTS)
TroubleParts nameSee page
Warning lights do not light up.
(Except Discharge, SRS and Door Open)
1. Bulb
2. GAUGE Fuse (I/P J/B)
3. Ignition Switch
4. Meter Circuit
5. Wire Harness-
-
BE-1 1
BE-35
-
Brake Warning Light does not light up.
1. Bulb
2. Brake Fluid Level Warning Switch
3. Parking Brake Switch
4. Bulb Check Relay
5. Meter Circuit
6. Wire Harness-
BE-38
BE-38
-
BE-35
-
Seat Belt Warning Light does not light up.
1. Bulb
2. Seat Belt Retractor Switch
3. Integration Relay
4. Meter Circuit
5. Wire Harness-
BE-38
BE-38
BE-35
-

- BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE-7
1996 TERCEL (RM440U) Fuel Level Warning Light does not light up.
1. Bulb
2. Fuel Level Warning Switch
3. Meter Circuit
4. Wire Harness-
BE-38
BE-35
-
Low Oil Pressure Warning Light does not light up.
1. Bulb
2. Low Oil Pressure Warning Switch
3. Meter Circuit
4. Wire Harness-
BE-38
BE-35
-
Door Open Warning Light does not light up.
1. Bulb
2. DOME Fuse (Engine Room R/B)
3. Door Courtesy Switch
4. Meter Circuit
5. Wire Harness-
-
BE-38
BE-35
-
Discharge Warning Light does not light up.
1. Bulb
2. IGN Fuse (I/P J/B)
3. Generator
4. Meter Circuit
5. Wire Harness-
-
-
BE-35
-
COMBINATION METER (INDICATOR LIGHTS)
TroubleParts nameSee page
SRS Indicator Light does not light up.
1. Bulb
2. Wire Harness
3. Airbag Sensor Assembly-
-
DI-146
ABS Indicator Light does not light up.
1. Bulb
2. Wire Harness
3. ABS ECU-
-
DI-109
Malfunction Indicator Light does not light up.
1. Bulb
2. ECM
3. Wire Harness-
-
-
O/D OFF Indicator Light does not light up.
1. Bulb
2. O/D Main Switch
3. ECM
4. Meter Circuit
5. Wire Harness-
-
-
BE-35
-
Turn Indicator Light does not light up.
1. Bulb
2. Turn Signal and Hazard Warning System
3. Meter Circuit
4. Wire Harness-
BE-21
BE-35
-
High Beam Indicator Light does not light up.
1. Bulb
2. Headlight System
3. Meter Circuit
4. Wire Harness-
BE-13
BE-35
-
Security Indicator Light does not light up.
1. Bulb
2. Theft Deterrent System
3. Meter Circuit
4. Wire Harness-
DI-215
BE-35
-

BE0QR-01
I05952
Engine Room R/B
R/B No.5 (CANADA models)
I/P J/BR/B No.7
- BODY ELECTRICALPOWER SOURCE
BE-9
1031 Author
: Date
:
1996 TERCEL (RM440U)
POWER SOURCE
LOCATION

BE0QU-01
I05914
D.R.L. : Daytime Running Light
* : CANADA Models OnlyEngine Room R/B

Headlight Control Relay

HEAD LH Fuse

HEAD RH Fuse

DOME Fuse

DIM M-Fuse

DRL Fuse
R/B No.5

D.R.L No.4 Relay

Headlight Dimmer Relay

HEAD LH-UPR Fuse

HEAD RH-UPR Fuse

HEAD LH-LWR Fuse

HEAD RH-LWR Fuse *
*
Combination Switch

Lignt Control Switch

Headlight Dimmer Switch*
* D.R.L. Main Relay
Door Courtesy Switch
Taillights I/P J/B

Integration Relay

Taillight Control Relay

TAIL Fuse

ECU-IG FuseHeadlights
- BODY ELECTRICALHEADLIGHT AND TAILLIGHT SYSTEM
BE-13
1035 Author
: Date
:
1996 TERCEL (RM440U)
HEADLIGHT AND TAILLIGHT SYSTEM
LOCATION

Z08448
Wire Harness Side
- BODY ELECTRICALHEADLIGHT AND TAILLIGHT SYSTEM
BE-17
1996 TERCEL (RM440U)
6. INSPECT D.R.L. MAIN RELAY CIRCUIT
(a) Disconnect the connector from relay and inspect the con-
nector on wire harness side, as shown.
Tester connectionConditionSpecified condition
7 - GroundHeadlight dimmer switch Low beam or High
beam No continuity
7 - GroundHeadlight dimmer switch Flash Continuity
8 - GroundParking brake switch OFF
(Switch pin pushed in)No continuity
8 - GroundParking brake switch ON
(Switch pin released)Continuity
12 - GroundConstantContinuity
13 - GroundConstantContinuity
16 - GroundHeadlight dimmer switch Low beam No continuity
16 - GroundHeadlight dimmer switch High beam or Flash Continuity
2 - Ground
18 - GroundIgnition switch LOCK or ACCNo voltage
2 - Ground
18 - GroundIgnition switch ONBattery positive voltage
4 - GroundConstantBattery positive voltage
6 - GroundConstantBattery positive voltage
10 - GroundConstantBattery positive voltage
11 - GroundEngine StopNo voltage
11 - GroundEngine RunningBattery positive voltage
15 - GroundConstantBattery positive voltage
If circuit is as specified, try replacing the relay with a new one.
If the circuit is not as specified, inspect the circuit connected to
other parts.

BE0R0-01
I05915
Engine Room R/B

HAZ-HORN Fuse
Hazard Warning Switch
Turn Signal and Hazard Warning Lights
Turn Signal Flasher
Turn Signal Switch
Ignition Switch
Turn Signal and Hazard Warning Lights I/P J/B

TURN Fuse
- BODY ELECTRICALTURN SIGNAL AND HAZARD WARNING SYSTEM
BE-21
1043 Author
: Date
:
1996 TERCEL (RM440U)
TURN SIGNAL AND HAZARD WARNING SYSTEM
LOCATION

BE0R2-01
I05916
Door Courtesy SwitchesRoom Light SwitchR/B No.5 Engine Room R/B

DOME Fuse
Door Courtesy Switches
- BODY ELECTRICALINTERIOR LIGHT SYSTEM
BE-23
1045 Author
: Date
:
1996 TERCEL (RM440U)
INTERIOR LIGHT SYSTEM
LOCATION