fuel tank removal TOYOTA TERCEL 1996 Service Repair Manual

SF1PS-02
- MFIFUEL PUMP
MF-9
1996 TERCEL (RM440U)
REMOVAL
CAUTION:
Do not smoke or work near an open flame when working on
the fuel pump.
1. REMOVE REAR SEAT CUSHION
2. REMOVE FLOOR SERVICE HOLE COVER
3. DISCONNECT FUEL PUMP AND SENDER GAUGE
CONNECTOR
HINT:
At the time of installation, plaese refer to the following items.
Check for fuel leakage (See page MF-1).
4. REMOVE FUEL PUMP BRACKET ASSEMBLY FROM
FUEL TANK
CAUTION:
Remove the fuel filler cap to prevent the fuel from flowing
out.
(a) Using SST, disconnect the outlet pipe from the pump
bracket.
HINT:
At the time of installation, plaese refer to the following items. Us-
ing SST.
SST 09631-22020
Torque: 29 N´m (290 kgf´cm, 22 ft´lbf) for use with SST
(See page MF-1)
(b) Remove the 8 bolts.
Torque: 3.4 N´m (35 kgf´cm, 31 in.´lbf)
HINT:
At the time of installation, plaese refer to the following items.
Check for fuel leakage (See page MF-1).
(c) Disconnect the return hoses from the pump bracket.
(d) Pull out the pump bracket assembly.
NOTICE:

Do not damage the fuel pump filter.

Be careful that the arm of the sender gauge should
not bent.

SF0X2-03
MF-18
- MFIINJECTOR
1996 TERCEL (RM440U)
REMOVAL
1. DISCONNECT VACUUM SEMSING HOSE FROM FUEL
PRESSURE REGULATOR
2. DISCONNECT FUEL RETURN HOSE FROM FUEL RE-
TURN PIPE
NOTICE:
Catch leaking in a container.
3. DISCONNECT FUEL INLET HOSE FROM DELIVERY
PIPE
(a) Disconnect the engine wire clamp from the No. 2 engine
hanger.
(b) Remove the union bolt, 2 gaskets and inlet hose.
4. DISCONNECT ENGINE WIRE
(a) Disconnect the engine wire from the surge tank stay.
(b) Disconnect the 4 injector connectors.
5. REMOVE DELIVERY PIPE WITH INJECTORS
(a) Remove the 2 bolts and delivery pipe together with the 4
injectors.
NOTICE:
Be careful not to drop the injectors when removing the de-
livery pipe.
(b) Pull out the 4 injectors from the delivery pipe.
(c) Remove the 2 spacers and 4 insulators from the cylinder
head.
(d) Remove the O-ring and grommet from each injector.