window TOYOTA TERCEL 1996 Service Repair Manual

B02389
B02390
HEAT METHOD: When the problem seems to occur when the suspect area is heated. 2
NOTICE:3 WATER SPRINKLING METHOD:
(1)
(2)
4 OTHER: When a malfunction seems to occur when electrical load is excessive.When the malfunction seems to occur on a rainy day or in a
high-humidity condition. Heat the component that is the likely cause of the malfunction
with a hair dryer or similar object. Check to see if the malfunction
occurs.
Sprinkle water onto the vehicle and check to see if the malfunc-
tion occurs.
Turn on all electrical loads including the heater blower, head
lights, rear window defogger, etc. and check to see if the mal-
function occurs.ON HINT:
If a vehicle is subject to water leakage, the leaked water may
contaminate the ECU. When testing a vehicle with a water leak-
age problem, special caution must be taken.
Malfunc-
tion
Do not heat to more than 60°C (140°F). (Temperature
is limited not to damage the components.)
Do not apply heat directly to parts in the ECU. (1)
(2)
Never sprinkle water directly into the engine compart-
ment, but indirectly change the temperature and hu-
midity by applying water spray onto the radiator front
surface.
Never apply water directly onto the electronic compo-
nents. NOTICE:
- INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMSIN-21
1996 TERCEL (RM440U)

PP184-01
PP-74
- PREPARATIONBODY ELECTRICAL
1996 TERCEL (RM440U)
EQUIPMENT
Test lead
Bulb (3.4 W)Fuel sender gauge, Seat belt warning relay
Bulb (21 W)Turn signal flasher relay
Dry cell batteryFuel sender gauge
Torque wrench
Masking tapeRear window defogger wire
Tin foilRear window defogger wire

PP185-01
- PREPARATIONBODY ELECTRICAL
PP-75
1996 TERCEL (RM440U)
SSM (Special Service Materials)
08888-88888DuPont Paste No. 4817 or
equivalentRear window defogger

PP316-01
- PREPARATIONBODY
PP-79
1996 TERCEL (RM440U)
SSM (Special Service Materials)
08833-00030Three cement black or equivalentWindshield moulding and glass
Quarter window moulding and glass
Back door moulding and glass
08850-00070Windshield glass adhesive set
No.15 or equivalentWindshield
Quarter window glass
Back door moulding and glass
(0 - 15°C or 32 - 59°F)
08850-00080Windshield glass adhesive set
No.35 or equivalentWindshield
Quarter window glass
Back door moulding and glass
(15 - 35°C or 59 - 95°F)
08850-00090Windshield glass adhesive set
No.45 or equivalentWindshield
Quarter window glass
Back door moulding and glass
(35 - 45°C or 95 - 113°F)

H14726
R13455
10 m (33 ft) or moreu"
- SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS-13
1996 TERCEL (RM440U)
(c) Install the SST.
(1) Connect the SST connector to the airbag connec-
tor.
SST 09082-00700
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST to at least 10 m (33 ft) away from the
front of the vehicle.
(3) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the negative (+) termi-
nal.
(d) Deploy the airbag.
(1) Confirm that no-one is inside the vehicle or within
10 m (33 ft) of the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(e) Dispose of the steering wheel pad.
CAUTION:

The steering wheel pad is very hot when the airbag is
deployed, so leave it alone for at least 30 minutes af-
ter deployment.

Use gloves and safety glasses when handling a steer-
ing wheel pad with a deployed airbag.

Do not apply water, etc. to a steering wheel pad with
a deployed airbag.

Always wash your hands with water after completing
the operation.
(f) When scrapping a vehicle, deploy the airbag and scrap
the vehicle with the steering wheel pad still installed.
2. DEPLOYMENT WHEN DISPOSING OF STEERING
WHEEL PAD ONLY
NOTICE:
When disposing of the steering wheel pad only, never use
the customers vehicle to deploy the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the steering wheel pad.

AB0158
SSTBattery
AB0152
SST
H14927
R13455
u"10 m (33 ft) or more
- SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS-25
1996 TERCEL (RM440U)
1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
HICLE
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Check functioning of the SST (See page RS-1 1).
SST 09082-00700
(b) Disconnect the airbag connector.
(1) Remove the lower finish panel
(See page BO-45).
(2) Disconnect the airbag connector.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(c) Install the SST.
(1) Connect the SST connector to the airbag connec-
tor.
SST 09082-00700
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST to at least 10 m (33 ft) away from the
front of the vehicle.
(3) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the negative (+) termi-
nal.

BE-8
- BODY ELECTRICALBODY ELECTRICAL SYSTEM
1996 TERCEL (RM440U)
DEFOGGER SYSTEM
TroubleParts nameSee page
Rear window defogger does not operate.
(w/Timer)
1. DEF M-Fuse (I/P J/B)
2. GAUGE Fuse (I/P J/B)
3. Defogger Switch
4. Defogger Relay
5. Defogger Wire
6. Wire Harness-
-
BE-46
BE-46
BE-46
-
Rear window defogger does not operate.
(w/o Timer)
1. DEF M-Fuse (I/P J/B)
2. Defogger Switch
3. Defogger Wire
4. Wire Harness-
BE-46
BE-46
-
POWER WINDOW CONTROL SYSTEM
TroubleParts nameSee page
Power window does not operate.
(Door lock does not operate.)1. POWER M-Fuse (R/B No.7)
2. Wire Harness-
-
Power window does not operate.
(Door lock is normal.)
1. GAUGE Fuse (I/P J/B)
2. Ignition Switch
3. POWER M-Fuse (R/B No.7)
4. Power Main Relay (R/B No.7)
5. Power Window Master Switch
6. Wire Harness-
BE-1 1
-
BE-49
BE-49
-
ºOne Touch Power Window Systemº does not operate.1. Power Window Master SwitchBE-49
Only one window glass does not move.
1. Power Window Master Switch
2. Power Window Switch
3. Power Window Motor
4. Wire HarnessBE-49
BE-49
BE-49
-
ºWindow Lock Systemº does not operate.1. Power Window Master SwitchBE-49
ºWindow Lock Illuminationº does not light up.1. Power Window Master SwitchBE-49

BE0RF-02
Z18219
Power Window Motors Power Window Master Switch
Ignition Switch
Power Window Switch
R/B No.7

POWER Fuse

POWER Main Relay
I/P J/B

GAUGE FusePower Window Switch
Power Window MotorsPower Window Switch BE-48
- BODY ELECTRICALPOWER WINDOW CONTROL SYSTEM
1070 Author
: Date
:
1996 TERCEL (RM440U)
POWER WINDOW CONTROL SYSTEM
LOCATION

BE0RG-04
Z06846
- BODY ELECTRICALPOWER WINDOW CONTROL SYSTEM
BE-49
1996 TERCEL (RM440U)
INSPECTION
1. INSPECT POWER WINDOW MASTER SWITCH
CONTINUITY
Front Driver's Switch (Window unlock and lock):
Switch positionTester connectionSpecified condition
UP6 - 7 - 8
1 - 2 - 13Continuity
OFF1 - 2 - 6 - 13Continuity
DOWN1 - 2 - 6
7 - 8 - 13Continuity
Front Passenger's Switch:
Switch positionTester connectionSpecified condition
UP7 - 8 - 12Continuity
UP and window lock1 - 2 - 5
7 - 8 - 12Continuity
OFF5 - 12Continuity
OFF and window lock1 - 2 - 5 - 12Continuity
DOWN5 - 7 - 8Continuity
DOWN
and window lock1 - 2 - 12
5 - 7 - 8Continuity
Rear Left Switch:
Switch positionTester connectionSpecified condition
UP7 - 8 - 10Continuity
UP and window lock7 - 8 - 10Continuity
OFF9 - 10Continuity
OFF and window lock1 - 2 - 9Continuity
DOWN7 - 8 - 9Continuity
DOWN
and window lock1 - 2 - 9 - 10Continuity
Rear Right Switch:
Switch positionTester connectionSpecified condition
UP7 - 8 - 11Continuity
UP and window lock1 - 2 - 14
7 - 8 - 11Continuity
OFF11 - 14Continuity
OFF and window lock1 - 2 - 11 - 14Continuity
DOWN7 - 8 - 14Continuity
DOWN
and window lock1 - 2 - 11
7 - 8 - 14Continuity
If continuity is not as specified, replace the master switch.

Z06301
Z06302
Z06303
Z06304
Z08477
UP
DOWN BE-50
- BODY ELECTRICALPOWER WINDOW CONTROL SYSTEM
1996 TERCEL (RM440U)
2. Using an ammeter:
INSPECT ONE TOUCH POWER WINDOW SYSTEM
(a) Disconnect the connector from the master switch.
(b) Connect the positive (+) lead from the ammeter to termi-
nal 6 on the wire harness side connector and the negative
(-) lead to negative terminal of the battery.
(c) Connect the positive (+) lead from the battery to terminal
13 on the wire harness side connector.
(d) As the window goes down, check that the current flow is
approximately 7 A.
(e) Check that the current increases up to approximately
14.5 A or more when the window stops going down.
HINT:
The circuit breaker opens some 4 - 40 seconds after the win-
dow stops going down, so that check must be made before the
circuit breaker operates.
If the operation is as specified, replace the master switch.
3. Using an ammeter with a current-measuring probe:
INSPECT ONE TOUCH POWER WINDOW SYSTEM
(a) Remove the master switch with connector connected.
(b) Attach a current-measuring probe to terminal 6 of the
wire harness.
(c) Turn the ignition switch ON and set the power window
switch in the down position.
(d) As the window goes down, check that the current flow is
approximately 7 A.
(e) Check that the current increases up to approximately
14.5 A or more when the window stops going down.
HINT:
The circuit breaker opens some 4 - 40 seconds after the win-
dow stops going down, so that check must be made before the
circuit breaker operates.
If operation is as specified, replace the master switch.
4. INSPECT POWER WINDOW SWITCH CONTINUITY
Passenger 's Door:
Switch positionTester connectionSpecified condition
UP1 - 5, 3 - 4Continuity
OFF1 - 2, 3 - 4Continuity
DOWN1 - 2, 4 - 5Continuity