battery TOYOTA TERCEL 1997 Owner's Manual

Part 7Checking battery conditionÐ ÐPrecautions
165
DO-IT-YOURSELF MAINTENANCEÐ
Chapter 7-3 Electrical components
Checking battery condition
Battery recharging precautions
Checking and replacing fuses
Adding washer fluid
Replacing light bulbs
BATTERY PRECAUTIONS
The battery produces flammable
and explosive hydrogen gas.
Do not cause a spark from the bat-
tery with tools.
Do not smoke or light a match near
the battery.
The electrolyte contains poisonous
and corrosive sulfuric acid. Avoid contact with eyes, skin or clothes.
Never ingest electrolyte.
Wear protective safety glasses
when working near the battery.
Keep children away from the bat-
tery.
EMERGENCY MEASURES If electrolyte gets in your eyes,
flush your eyes with clean water
for at least 15 minutes and get im-
mediate medical attention. If pos-
sible, continue to apply water with
a sponge or cloth while en route to
the medical office. CAUTION
!
If electrolyte gets on your skin,
thoroughly wash the contact area.
If you feel pain or burning, get
medical attention immediately.
If electrolyte gets on your clothes,
there is a possibility of its soaking
through to your skin, so immedi- ately take off the exposed clothing
and follow the procedure above, if
necessary.
If you happen to swallow electro-
lyte, drink a large quantity of water
or milk. Follow with milk of mag-
nesia, beaten raw egg or vegetable
oil. Then go immediately for emer-
gency help.

166
Check the battery for corroded or
loose terminal connections, cracks, or
loose hold-down clamp.
a. If the battery is corroded, wash it off with a solution of warm water and baking
soda. Coat the outside of the terminals with grease to prevent further corrosion.
b. If the terminal connections are loose, tighten their clamp nuts±but do not over- tighten.
c. Tighten the hold-down clamp only
enough to keep the battery firmly in place.
Overtightening may damage the battery case.
NOTICE
Be sure the engine and all acces-
sories are off before performing
maintenance.
When checking the battery, re-move the ground cable from the
negative terminal (-º mark) first
and reinstall it last.
Be careful not to cause a short cir-cuit with tools.
Take care no solution gets into thebattery when washing it.
There are two types of batteries: Main-
tenance type and non-maintenance type. A non-maintenance battery has MAIN-
TENANCE FREE BATTERYº on its top. A
maintenance type battery does not havesuch indication. Maintenance type batteryÐ Check the fluid condition by the fluid level
lines on the side of the battery. Or if the
battery has a hydrometer on its top, you
can also check the hydrometer. Non-maintenance batteryÐ
Check the battery condition by the
hydrometer on the top of the battery.
ÐChecking battery exterior
ÐChecking battery fluid

167
CHECKING BY THE FLUID LEVEL
LINES (MAINTENANCE TYPE BAT-
TERY ONLY)
The fluid (electrolyte) level must be
between the upper and lower lines.
When checking the fluid level, look at all six cells, not just one or two.
If the level is lower than the lower line, add
distilled water. (See ADDING DIS-
TILLED WATERº.)CHECKING BY THE HYDROMETER Check the battery condition by the
hydrometer color. Maintenance type batteryHydrometer color
ConditionType AType BCondition
GREENBLUEGood
DARKWHITECharging necessary. Have battery checked
by your Toyota dealer.
CLEAR orLIGHT
YELLOWREDAdd distilled water*
*: See ADDING DISTILLED WATERº. Non-maintenance battery
Hydrometer color
ConditionType AType BCondition
GREENBLUEGood
DARKWHITECharging necessary. Have battery checked
by your Toyota dealer.
CLEAR orLIGHT
YELLOWREDHave battery checked
by your Toyota dealer.
NOTICE
Do not refill the battery with water.

168
ADDING DISTILLED WATER (MAINTE-
NANCE TYPE BATTERY ONLY)
1. Remove the vent plugs.
2. Add distilled water to cells needingfluid.
If the side of your battery is covered,
check the water level by looking down di-
rectly above the cell as illustrated above.
3. Retighten the vent plugs securely.
NOTICE
Do not overfill the cells. Excess electrolyte could squirt out of the
battery during heavy charging,causing corrosion or damage.During recharging, the battery is pro-
ducing hydrogen gas. Therefore, before recharging:
1. Maintenance type batteriesÐRemove the vent plugs.
2. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.
3. Be sure the power switch on the re- charger is off when connecting the
charger cables to the battery and
when disconnecting them.
Always charge the battery in an un-
confined area. Do not charge the battery in a garage or closed room
where there is not sufficient ven- tilation.
Non-maintenance batteries: Only
do a slow charge (5A or less).
Charging at a quicker rate is dan-
gerous. The battery may explode, causing personal injuries.
Maintenance type batteries: Be
sure to remove the vent plugs be-fore recharging. CAUTION
!
Battery recharging precautions

169
NOTICE
Never recharge the battery while the
engine is running. Also, be sure all
accessories are turned off.
If the headlights or other electrical
components do not work, check the
fuses. If any of the fuses are blown,
they must be replaced.
See Fuse locationsº in Chapter 7-1 for
locations of the fuses.
Turn the ignition switch and inopera-
tive component off. Pull a suspected
fuse straight out and check it.
Determine wh ich fuse may be causing the
problem. The lid of the fuse box shows the name of the circuit for each fuse. See Part8 of this manual for the functions con-
trolled by each circuit.
Checking and replacing fuses

177
BATTERY ÐMaintenance type battery
Specific gravity reading at 20 5C (68 5F):
1.260 Fully charged
1.160 Half charged
1.060 Discharged
ÐNon-maintenance battery Open voltage* at 20 5C (68 5F):
12.7 V Fully charged
12.3 V Half charged
11.9 V Discharged
*: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: Non-maintenance battery 5 A max. Maintenance type battery Quick charge 15 A max.
Slow charge 5 A max.
CLUTCH
Pedal freeplay, mm (in.):
5' 15 (0.2 '0.6)
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3 MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.):
1.9 (2.0, 1.7)
Oil type: Multipurpose gear oil API GL-4 or GL-5
Recommended oil viscosity: SAE 75W-90
AUTOMATIC TRANSAXLE 3-speed type automatic transmission Automatic transmission
Fluid capacity (drain and refill), L (qt., Imp. qt.): Up to 2.5 (2.6, 2.2)
Diffarencial Fluid capacity, L (qt., Imp. qt.):
1.4 (1.5, 1.2)
4-speed type automatic transmission
Fluid capacity (drain and refill),L(qt., Imp. qt.): Up to 3.1 (3.3, 2.7)
Fluid type: Automatic transmission fluid D-II or DEXRON [
III (DEXRON [
II) BRAKES
Minumum pedal clearance when de- pressed with the pressure of 490 N (50
kgf, 110 lbf) with the engine running, mm (in.):
With anti-lock brake system55 (2.2)
Without anti-lock brake system 60 (2.4)
Pedal freeplay, mm (in.): 1Ð6 (0.04Ð0.24)
Pad wear limit, in. (mm):
1.0 (0.04)
Lining wear limit, in. (mm):
1.0 (0.04)
Parking brake adjustment when pulledwith the force of 196 N (20 kgf, 44 lbf):
5Ð8 clicks
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3
STEERING Wheel freeplay:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid Dexron II
or III