lock TOYOTA TERCEL 1997 Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 1997, Model line: TERCEL, Model: TOYOTA TERCEL 1997Pages: 184, PDF Size: 1.79 MB
Page 145 of 184

143
Tire surface and wheel nuts Check the tires carefully
for cuts, damage
or excessive wear. See Chapter 7-2 for
additional information. When checking the tires, make sure no nuts are missing,
and check the nuts for looseness. T ighten
them if necessary.
Tire rotation
Rotate the tires every 12000 km (7500
miles). See Chapter 7-2 for additional in- formation.
Fluid leaks Check underneath for leaking fuel, oil, wa-
ter or other fluid after the vehicle has been
parked for a while. If you smell fuel fumes
or notice any leak, have the cause found
and corrected immediately. Doors and engine hood Check that all doors including trunk lid op-
erate smoothly and all latches lock se-
curely. M ake sure the engine hood secon-
dary latch secures the hood from opening
when the primary latch is released. INSIDE THE VEHICLE Items listed below should be checked
regularly, e.g. while performing peri-
odic services, cleaning the vehicle, etc. Lights Make sure the headlights, stop lights, tail lights, turn signal lights, and other lights are all working. Check headlight aim. Service reminder indicators and
warn-
ing buzzers Check that all service reminder indicators
and warning buzzers function properly. Steering wheel
Check that it has the specified freeplay.
Be alert for changes in steering condition,such as hard steering or strange noise. Seats Check that all front seat controls such as
seat adjusters, seatback recliner, etc. op- erate smoothly and that all latches lock
securely in any position. For folding-down
rear seat backs, check that the latches
lock securely. Seat belts
Check that the seat belt system such as
buckles, retractors and anchors operate
properly
and smoothly. Make sure the belt
webbing is not cut, frayed, worn or dam-aged. Accelerator pedal Check the pedal for smooth operation and
uneven pedal effort or catching. Clutch pedal Check the pedal for smooth operation. Brake pedalCheck the pedal for smooth operation and
that the pedal has the proper clearance. Check the brake booster function. Brakes
At a safe place, check that the brakes do not pull to one side when applied. Parking brake Check that the lever has the proper travel and that, on a safe incline, your vehicle is
held securely with only the parking brake applied.
Page 146 of 184

144Automatic transmission Parkº
mech-
anism
Check the lock release button of the se-
lector lever for proper and smooth opera-
tion. On a safe incline, check that your ve-
hicle is held securely with the selectorlever in Pº position and all brakes re- leased.
IN THE ENGINE COMPARTMENT Items listed below should be checked
from time to time, e.g. each time when refueling.
Washer fluid
Make sure there is sufficient fluid in the
tank. See Chapter 7-3 for additional infor-
mation.
Engine coolant level Make sure the coolant level is between
the FULLº and LOWº lines on the see-
through reservoir when the engine is cold.
See Chapter 7-2 for additional informa- tion when the engine is cold. Battery electrolyte level Make sure the electrolyte level of all bat-
tery cells is between upper and lower level
lines on the case. Add only distilled water
when replenishing. See Chapter 7-3 for
additional information. Brake fluid level
Make sure the brake fluid level is correct. See Chapter 7-2 for additional informa-tion.
Engine oil level
Check the l
evel on the dipstick with the en-
gine turned off and the vehicle parked on
a level spot. See Chapter 7-2 for addition-
al information. Power steering fluid level Check the level through the reservoir. The
level should be in the HOTº or COLDº
range depending on the fluid t emperature.
See Chapter 7-2 for additional informa- tion.
Exhaust system
If you notice any change in the sound of
the exhaust or smell exhaust fumes, have the cause located and corrected immedi-
ately. (See engine exhaust cautions in
Part 2.) Be on the alert for changes in perfor-
mance, sounds, and visual tip-offs
that in-
dicate service is needed. Some important
clues are as follows: Engine missing, stumbling, or pinging
Appreciable loss of power
Strange engine noises
A leak under the vehicle (however, wa-
ter dripping from the air conditioning
after use is normal.)
Change in exhaust sound (This may
indicate a dangerous carbon monox-
ide leak. Drive with the windows open
and have the exhaust system checked
immediately.)
Flat-looking tire; excessive tire squeal
when cornering; uneven tire wear
Vehicle pulls to one side when driving straight on a level road
Strange noises related to suspension movement
Loss of brake effectiveness; spongy
feeling brake or clutch pedal; pedal al-
most touches floor; vehicle pulls to one
side when braking
Engine coolant temperature continual-
ly higher than normal
Does your vehicle needrepairing?
Page 150 of 184

1481. Power steering fluid reservoir
2. Engine oil filler cap
3. Engine oil level dipstick
4. Brake fluid reservoir
5. Fuse blocks
6. Windshield washer fluid tank
7. Battery
8. Engine coolant reservoir
9. Electric cooling fans
Engine compartment overview
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158To check the fluid level, simply look at
the see-through reservoir. The level
should be between the MAXº and
MINº lines on the reservoir. It is normal for the brake fluid level to go
down slightly as the
brake pads wear. So
be sure to keep the reservoir filled. If the reservoir needs frequent refilling, it may indicate a serious mechanical prob- lem.
If the level is low, add SAE J1703 or
FMVSS No. 116 DOT 3 brake fluid to the
brake reservoir. Remove and replace the reservoir cover by hand. Fill the brake fluid to the dotted
line. This brings the fluid to the correct
level when you put the cover back on.
Use only newly opened brake fluid. Once
opened, brake fluid absorbs moisture
from the air, and excess moisture can cause a dangerous loss of braking.
CAUTION
Take care when filling the reservoir
because brake fluid can harm your
eyes and damage painted surfaces.If fluid gets in your eyes, flush your
eyes with clean water.!
If you spill the fluid, be sure to wash it off with water to prevent it from
damaging the parts or paint.
NOTICE
Check the fluid level on the dipstick. If
necessary, add automatic transmis-
sion fluid DEXRON [
II or III.
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little more
in frigid temperatures), the fluid is hot (60 C ' 80 C or 140 F ' 175 F). You
may also check the level when the fluid is
cold (about room temperature, 10 C ' 30 C or 50 F ' 85 F) if the
engine has not been run for about fivehours.
a. Clean all dirt from outside of the reser- voir tank.
b. Remove the filler cap by turning it coun- terclockwise and wipe the dipstick clean.
Checking power steering fluid
Page 164 of 184

162WHEN TO USE SNOW TIRES OR CHAINS
Snow tires or chains are recom-
mended when driving on snow or ice.
On wet or dry roads, conventional tires
provide better traction than snow tires. SNOW TIRE SELECTION
If you need snow tires, select the same
size, construction and load capacity
as the original tires on your Toyota.
Do not use tires other than those men-
tioned above. Do not install studded tires
without first checking local regulations for
possbile restrictions.
SNOW TIRE INSTALLATION
Snow tires should be installed on all wheels. Installing snow tires on the front wheels
only can lead to an excessive difference
in road grip capability between the front
and rear tires which could cause loss of
vehicle control.
When storing removed tires, you should
store them in a cool dry place.
Mark the direction of rotation and be sure to install them in the same direction when replacing.
CAUTION
Do not drive with the snow tires in- correctly inflated.
Never drive over 120 km/h (75 mph)
with any type of snow tires.!
TIRE CHAIN SELECTION
Use tire chains of the correct size and type. Use SAE Class Sº type radial tire chains
except radial cable chains or V-bar type chains.
Regulations regarding the use of tire
chains vary according to location or
type of r oad, so always check them be-
fore installing chains.
CHAIN INSTALLATIONInstall the chains on the front tires as
tightly as possible. Do not use tire
chains on the rear tires. Retighten
chains after driving 0.5 '1.0 km
(1/4 '1/2 mile). When installing chains on your tires, care- fully follow the instructions of the chain
manufacturer.
If wheel covers are used, they will be
scratched by the chain band, so remove the covers before putting on the chains.
Do not exceed 50 km/h (30 mph) or
the chain manufacturer's recom-
mended speed limit, whichever is
lower.
Drive carefully avoiding bumps,
holes, and sharp turns, which may cause the vehicle to bounce.
Avoid sharp turns or locked-
wheel braking, as use of chains
may adversely affect vehicle han- dling.
CAUTION!
Do not attempt to use a tire chain on
the compact spare tire, as it may
result in damage to the vehicle as well as the tire.
NOTICE
Installing snow tires and chains
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177
BATTERY ÐMaintenance type battery
Specific gravity reading at 20 5C (68 5F):
1.260 Fully charged
1.160 Half charged
1.060 Discharged
ÐNon-maintenance battery Open voltage* at 20 5C (68 5F):
12.7 V Fully charged
12.3 V Half charged
11.9 V Discharged
*: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: Non-maintenance battery 5 A max. Maintenance type battery Quick charge 15 A max.
Slow charge 5 A max.
CLUTCH
Pedal freeplay, mm (in.):
5' 15 (0.2 '0.6)
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3 MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.):
1.9 (2.0, 1.7)
Oil type: Multipurpose gear oil API GL-4 or GL-5
Recommended oil viscosity: SAE 75W-90
AUTOMATIC TRANSAXLE 3-speed type automatic transmission Automatic transmission
Fluid capacity (drain and refill), L (qt., Imp. qt.): Up to 2.5 (2.6, 2.2)
Diffarencial Fluid capacity, L (qt., Imp. qt.):
1.4 (1.5, 1.2)
4-speed type automatic transmission
Fluid capacity (drain and refill),L(qt., Imp. qt.): Up to 3.1 (3.3, 2.7)
Fluid type: Automatic transmission fluid D-II or DEXRON [
III (DEXRON [
II) BRAKES
Minumum pedal clearance when de- pressed with the pressure of 490 N (50
kgf, 110 lbf) with the engine running, mm (in.):
With anti-lock brake system55 (2.2)
Without anti-lock brake system 60 (2.4)
Pedal freeplay, mm (in.): 1Ð6 (0.04Ð0.24)
Pad wear limit, in. (mm):
1.0 (0.04)
Lining wear limit, in. (mm):
1.0 (0.04)
Parking brake adjustment when pulledwith the force of 196 N (20 kgf, 44 lbf):
5Ð8 clicks
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3
STEERING Wheel freeplay:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid Dexron II
or III
Page 180 of 184

178
Tire size:
Spare tireT115/70D14 T105/70D14
Except spare tire 115 SR13 P185/60R14 82HP175/65R14 81S
Tire pressure, kPa (kgf/cm 2
or bar,
psi): Spare tire
420 (4.2, 60)
Except spare tire
155 SR13Front 240 (2.4, 34) Rear 220 (2.2, 32)
P185/60R14 82H
180 (1.8, 26)
P175/65R14 81S
200 (2.0, 28)
Wheel size:
Spare tire 14 x 4T Except spare tire
115 SR13 13 x 4 1/2J
P185/60R14 82H 14 x 5 1/2J
P175/65R14 81S 14 x 5 1/2J
Wheel nut torque, N Vm (kg Vm, ft Vlbf):
103 (10.5, 76)
Engine compartment (U.S.A.) Fuses (type A)
1. HEAD (LH) 10 A: Left-hand head-
light
2. HEAD (RH) 10 A: Personal Right-
hand headlight
3. AM2 15 A: Ignition system, charging
system, multiport fuel injection system/
sequential multiport fuel injection system,
SRS airbag system, starter system
4. HAZ-HORN 15 A: Horns, turn signal
lights, em ergency flashers, theft deterrent
system
5. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, air conditioning system6. DOME 10 A: Interior lights, open door
warning light, clock, car audio sysem,
anti-lock brake system, theft deterrentsystem
7. OBD-II 7.5 A: On-board diagnosis
system
8. ALT-S 5 A: Charging system
9. DRL 5 A: Daytime running light sys-
tem
10. HEAD (RH-LWR) 10 A: Right-hand
headlight (low beam)
11. HEAD (LH-LWR) 10 A: Left-hand
headlight (low beam)
12. HEAD (RH-UPR) 10 A: Right-hand
headlight (high beam)
Fuses
Tires
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179
Engine compartment (Canada only)
13. HEAD (LH-UPR) 10 A: Left-hand
headlight (high beam)
14. STOP 10 A: Stop lights, high
mounted stoplight, anti-lock brake sys-
tem, shift lock control system
15. A/C 10 A: Air conditioning system
16. TAIL 15 A: Tail lights, parking lights,
license plate lights, instrument panel
lights, emergency flashers, air condition-
ing system, rear window defogger, car au-
dio system, cigarette lighter, clockInstrument panel
17. GAUGE 10 A: Gauge and meters,
service reminder indicator and warning
buzzers (except discharge and open door
warning lights), back-up lights, rear win-
dow defogger
18. TURN 7.5 A: Turn signal lights,
emergency flashers
19. WIPER 20 A: Windshield wipers and
washers
20. ECU-IG 5 A: Anti-lock brake sys-
tem, air conditioning system
21. CIG&RADIO 15 A: Cigarette lighter,
car audio system, clock, anti-lock brake
system, theft deterrent system, shift lock control systemInstrument panel
22. IGN 5 A: Charging system, dis-
charge warning light, multiport fuel injec- tion system/sequential multiport fuel in-
jection system, SRS airbag system
23. SRS 5 A: SRS airbag warning light
Fuses (type B)
24. CDS FAN 30 A: Electric cooling fans
25. RAD FAN 30 A: Electric cooling fans
26. HEATER 40 A: Air conditioning sys-
tem, A/Cº fuses
27. DIMMER 30 A: HEAD RH (Lo)º,
HEAD LH (Lo)º, HEAD RH (Hi)º and
HEAD LH (Hi)º fuses
28. MAIN 30 A: Starter system
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180
29. DEF 30 A:
Rear window defogger
30. PWR 30 A: Power windows, power
door lock system Fuses (type C)
31. ABS 60 A: Anti-lock brake system
32. AM1 50 A: DEFº, WIPERº,
GAUGEº, ECU-IGº, TURNº, IGNº and
PWRº fuses
33. ALT 100 A: ABSº, STOPº, TAILº,
SRSº, DEFº, AM1º, WIPERº,
GAUGEº, ECU-IGº, TURNº, IGNº and
PWRº fuses