steering TOYOTA VERSO 2012 Repair Manual

472 5-1. Essential information
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Using a flat bed truck
If your Toyota is transported by a
flat bed truck, it should be tied
down at the locations shown in
the illustration.
When using a chain or strap to
tie down the rear of the vehicle,
secure it at a 45 angle as shown
in the illustration.
Do not overly tighten the tie
downs or the vehicle may be
damaged.
NOTICE
To prevent damaging the vehicle (vehicles with a manual transmission)
Vehicles without smart entry & start system: Do not tow the vehicle from
the rear when the engine switch is in the “LOCK” position or the key is
removed. The steering lock mechanism is not strong enough to hold the
front wheels straight.
Vehicles with smart entry & start system: Do not tow the vehicle from the
rear with the “ENGINE START STOP” switch OFF. The steering lock
mechanism is not strong enough to hold the front wheels straight.
When raising the vehicle, ensure adequate ground clearance for towing at
the opposite end of the raised vehicle. Without adequate clearance, the
vehicle could be damaged while being towed.
Front

476 5-2. Steps to take in an emergency
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Have the vehicle inspected immediately.
Failing to investigate the cause of the following warnings may lead to
the system operating abnormally and possibly cause an accident.
Have the vehicle inspected by any authorized Toyota dealer or
repairer, or another duly qualified and equipped professional, immedi-
ately.
*: Except South Africa, Morocco
Warning lightWarning light/Details
Malfunction indicator lamp
Indicates a malfunction in:
• The emission control system
*;
• The electronic engine control system;
• The electronic throttle control system;
• The electronic Multidrive or automatic transmission control
system. (if equipped)
SRS warning light
Indicates a malfunction in:
• The SRS airbag system;
• The seat belt pretensioner system.
ABS warning light
Indicates a malfunction in:
• The ABS;
• The brake assist system (vehicles with VSC+)
Electric power steering warning light (warning buzzer)
Indicates a malfunction in the EPS system.
(Flashing)Cruise control warning light (if equipped)
Indicates a malfunction in the cruise control system.
Automatic headlight leveling system warning light
(if equipped)
Indicates a malfunction in the automatic headlight leveling
system.

5
477 5-2. Steps to take in an emergency
When trouble arises
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Follow the correction procedures.
After taking the specified steps to correct the suspected problem,
check that the warning light turns off.
If the malfunction indicator lamp comes on while driving
For some models, the malfunction indicator lamp will come on if the fuel tank
becomes completely empty. If the fuel tank is empty, refuel the vehicle
immediately. The malfunction indicator lamp will go off after several trips.
If the malfunction indicator lamp does not go off, contact any authorized Toy-
ota dealer or repairer, or another duly qualified and equipped professional.
Electric power steering warning light (warning buzzer)
The electric power steering warning light may come on and the warning
buzzer may sound when the voltage is low or the voltage drops.
CAUTION
When the electric power steering warning light comes on
The steering wheel may become extremely heavy.
If the steering wheel becomes heavier than usual when operating, firmly
hold and operate it using more force than usual.
Warning lightWarning light/DetailsCorrection procedure
Low fuel level warning
light
Gasoline engine:
Indicates that remaining
fuel is about 9.0 L (2.4
gal., 2.0 Imp. gal.) or less
Diesel engine:
Indicates that remaining
fuel is about 8.3 L (2.2
gal., 1.8 Imp. gal.) or lessRefuel the vehicle.

480 5-2. Steps to take in an emergency
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Have the vehicle inspected immediately.
Failing to investigate the cause of the following warnings may lead to
the system operating abnormally and possibly cause an accident.
Have the vehicle inspected by any authorized Toyota dealer or
repairer, or another duly qualified and equipped professional, immedi-
ately.
Warning messageDetails
*1
(Amber
indicator
flashing)Indicates a malfunction in the steering lock sys-
tem.
A buzzer also sounds.

Indicates a malfunction in the speed limiter sys-
tem. (if equipped)
A buzzer also sounds.
*1
(Green
indicator
flashing)Indicates a malfunction in the clutch start sys-
tem.
A buzzer also sounds.

5
489 5-2. Steps to take in an emergency
When trouble arises
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*1: Vehicles with a Multidrive or an automatic transmission*2: Vehicles with a manual transmission
*2
(Flashing)Indicates that a
door has been
opened or
closed and the
“ENGINE
START STOP”
switch has been
switched twice
to the ACCES-
SORY mode
from OFF.Press the
“ENGINE
START STOP”
switch while
applying the
clutch pedal.
Once
(Flashing)
(Green
indicator
flashing)Indicates that
the steering
lock has not
released within
3 seconds of
pressing the
“ENGINE
START STOP”
switch.Press the
“ENGINE
START STOP”
switch again
while turning
the steering
wheel with the
brake pedal
depressed.
Interior
buzzerExterior
buzzerWarning messageDetailsCorrection
procedure

5
519
5-2. Steps to take in an emergency
When trouble arises
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If the engine will not start
If the engine still does not start after following the correct starting
procedure (P. 186, 190) or releasing the steering lock (P. 188,
193), confirm the following points.
The engine will not start even if you are carrying the correct
key
One of the following may be the cause of the problem.
There may not be sufficient fuel in the vehicle’s tank.
Gasoline engine: Refuel the vehicle.
Diesel engine: (P. 535)
The engine may be flooded. (gasoline engine)
Try to restart the engine once more following correct starting
procedures. (P. 186, 190)
There may be a malfunction in the engine immobilizer system.
(P. 112)
The starter motor turns over slowly, the personal/interior
lights and headlights are dim, or the horn does not sound or
sounds at a low volume
One of the following may be the cause of the problem.
The battery may be discharged. (P. 528)
The battery terminal connections may be loose or corroded.
The starter motor does not turn over (vehicles with smart
entry & start system)
The engine starting system may be malfunctioning due to an
electrical problem such as an open circuit or a blown fuse. How-
ever, an interim measure is available to start the engine.
(P. 520)

520 5-2. Steps to take in an emergency
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Emergency start function (vehicles with smart entry & start system)
When the engine does not start, the following steps can be used as
an interim measure to start the engine if the “ENGINE START STOP”
switch is functioning normally.
Vehicles with a Multidrive or an automatic transmission
Set the parking brake.
Put the shift lever in “P”.
Set the “ENGINE START STOP” switch to the ACCESSORY
mode.
Press and hold the “ENGINE START STOP” switch about 15
seconds while depressing the brake pedal firmly.
The starter motor does not turn over, the personal/interior
lights and headlights do not turn on, or the horn does not
sound
One of the following may be the cause of the problem.
One or both of the battery terminals may be disconnected.
The battery may be discharged. (P. 528)
There may be a malfunction in the steering lock system. (vehi-
cles with smart entry & start system)
Contact any authorized Toyota dealer or repairer, or another duly
qualified and equipped professional, if the problem cannot be
repaired, or if repair procedures are unknown.

5
539 5-2. Steps to take in an emergency
When trouble arises
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CAUTION
If the engine has to be turned off while driving
Power assist for the brakes and steering wheel will be lost, making the
brake pedal harder to depress and the steering wheel heavier to turn.
Decelerate as much as possible before turning off the engine.
Vehicles without smart entry & start system: Never attempt to remove the
key, as doing so will lock the steering wheel.
Vehicles with smart entry &
start system: To stop the
engine, press and hold the
“ENGINE START STOP”
switch for 3 consecutive sec-
onds or more, or press it
briefly 3 times or more in suc-
cession.
Stop the vehicle in a safe place by the road.
Press and hold for 3 seconds or more,
or press briefly 3 times or more

559 6-1. Specifications
6
Vehicle specifications
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Brakes
*1: Minimum pedal clearance when depressed with a force of 294 N (30 kgf, 66
lbf) while the engine is running
*2: Parking brake lever travel when pulled up with a force of 200 N (20 kgf, 45
lbf)
Steering
Pedal clearance*1
Left-hand drive vehicles
Right-hand drive vehicles1ZR-FAE, 2ZR-FAE and 1AD-FTV
engines:
75 mm (2.95 in.) Min.
2AD-FHV engine:
80 mm (3.15 in.) Min.
70 mm (2.76 in.) Min.
Pedal free play 1  6 mm (0.04  0.24 in.)
Parking brake lever travel*26  9 clicks
Fluid typeSAE J1703 or FMVSS No. 116 DOT 3 or
SAE J1704 or FMVSS No. 116 DOT 4
Free playLess than 30 mm (1.18 in.)

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Abbreviation list
Abbreviation/Acronym list
ABBREVIATIONSMEANING
ABS Anti-lock Brake System
CRS Child Restraint System
DISP Display
ECU Electronic Control Unit
ELR Emergency Locking Retractor
EPS Electric Power Steering
GVM Gross Vehicle Mass
LED Light Emitting Diode
MPAC Maximum Permissible Axle Capacity
SRS Supplemental Restraint System
TRC Traction Control
TWI Treadwear Indicators
VIN Vehicle Identification Number
VSC+ Vehicle Stability Control+