light TOYOTA YARIS 2004 1.G Repair Manual

1892005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Z72109
Toyota recommends “Toyota Super Long
Life Coolant”, which has been tested to
ensure that it will not cause corrosion nor
result in malfunction of your engine
coolant system with proper usage. “Toyota
Super Long Life Coolant” is formulated
with long−life hybrid organic acid
technology and has been specifically
designed to avoid engine cooling system
malfunction on Toyota vehicles.
Please contact your Toyota dealer for
further details. If any of the above parts are extremely
dirty or you are not sure of their condi-
tion, take your vehicle to a Toyota dealer.
CAUTION
To prevent burning yourself, be care-
ful not to touch the radiator or con-
denser when the engine is hot.
NOTICE
To prevent damage to the radiator
and condenser, do not perform the
work by yourself.
Checking brake fluid
SU72002
To check the fluid level, simply look at
the see
−through reservoir. The level
should be between the “MAX” and
“MIN” lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear. So
be sure to keep the reservoir filled.
If the reservoir needs frequent refi lling, it
may indicate a serious mechanical prob-
lem.
If the level is low, add SAE J1703 or
FMVSS No.116 DOT 3 brake fluid to the
brake reservoir.
04 04.06
Checking the radiator and
condenser

1982005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Replacing wheels
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace a damaged wheel,
the tire may slip off the wheel or they
may cause loss of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
This must be observed on compact spare
tires, too.
Correct replacement wheels are available
at your Toyota dealer.
A wheel of a different size or type may
adversely affect handling, wheel and bear-
ing life, brake cooling, speedometer/odom-
eter calibration, stopping ability, headlight
aim, bumper height, vehicle ground clear-
ance, and tire or snow chain clearance to
the body and chassis.Replacement with used wheels is not rec-
ommended as they may have been sub-
jected to rough treatment or high mileage
and could fail without warning. Also, bent
wheels which have been straightened may
have structural damage and therefore
should not be used. Never use an inner
tube in a leaking wheel which is designed
for a tubeless tire.
CAUTION
Observe the following instructions.
Otherwise, an accident may occur re-
sulting in death or serious injuries.
Do not use wheels other than the
manufacturer ’s recommended size, as
this may cause dangerous handling
characteristics resulting in loss of
control.
Aluminum wheel precautions
When installing aluminum wheels,
check that the wheel nuts are tight
after driving your vehicle the first 1600
km (1000 miles).
If you have rotated, repaired, or
changed your tires, check that the
wheel nuts are still tight after driving
1600 km (1000 miles).
When using tire chains, be careful not
to damage the aluminum wheels.
Use only Toyota wheel nuts and
wrench designed for your aluminum
wheels.
When balancing your wheels, use only
Toyota balance weights or equivalent
and a plastic or rubber hammer.
As with any wheel, periodically check
your aluminum wheels for damage. If
damaged, replace immediately.
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1992005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
DO−IT−YOURSELF MAINTENANCE
Electrical components
Checking battery condition 200
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery recharging precautions 202
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 202
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding washer fluid 203
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . .
Replacing light bulbs 204
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
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SECTION 7− 3

2002005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
CAUTION
BATTERY PRECAUTIONS
The battery produces flammable and
explosive hydrogen gas.

Do not cause a spark from the bat-
tery with tools.

Do not smoke or light a match near
the battery.
The electrolyte contains poisonous
and corrosive sulfuric acid.

Avoid contact with eyes, skin or
clothes.

Never ingest electrolyte.

Wear protective safety glasses when
working near the battery.

Keep children away from the bat-
tery.
EMERGENCY MEASURES

If electrolyte gets in your eyes,
flush your eyes with clean water
immediately and get immediate
medical attention. If possible, con-
tinue to apply water with a sponge
or cloth while en route to the medi-
cal office.

If electrolyte gets on your skin,
thoroughly wash the contact area. If
you feel pain or burning, get medi-
cal attention immediately.

If electrolyte gets on your clothes,
there is a possibility of its soaking
through to your skin, so immediate-
ly take off the exposed clothing and
follow the procedure above, if nec-
essary.

If you accidentally swallow electro-
lyte, drink a large quantity of water
or milk. Follow with milk of magne-
sia, beaten raw egg or vegetable
oil. Then go immediately for emer-
gency help.
—Checking battery exterior
SU73051a
Hold −down clamp
Terminals
Ground cable
Check the battery for corroded or loose
terminal connections, cracks, or loose
hold −down clamp.
a. If the battery is corroded, wash it off with a solution of warm water and bak-
ing soda. Coat the outside of the termi-
nals with grease to prevent further cor-
rosion.
b. If the terminal connections are loose, tighten their clamp nuts—but do not
overtighten.
c. Tighten the hold −down clamp only
enough to keep the battery firmly in
place. Overtightening may damage the
battery case.
04 04.06
Checking battery c ondition—
—Precautions

2012005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
NOTICE

Be sure the engine and all accesso-
ries are off before performing main-
tenance.

When checking the battery, remove
the ground cable from the negative
terminal (“ −” mark) first and rein-
stall it last.

Be careful not to cause a short cir-
cuit with tools.

Take care no solution gets into the
battery when washing it.
—Checking battery c ondition
SU73002
Ty p e A
Green DarkClear or
light yellow
Blue white
Red
Ty p e B
CHECKING BY THE INDICATOR
Check the battery condition by the indi-
cator color.
Indicator color
ConditionTy p e ATy p e B
GREENBLUEGood
DARKWHITE
Charging necessary.
Have battery
checked by your
Toyota dealer.
CLEARor
LIGHT
YELLO
W
RED
Have battery
checked by your
Toyota dealer.
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2022005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Battery recharging precautions
During recharging, the battery is pro-
ducing hydrogen gas.
Therefore, before recharging:1. If recharging with the battery installed on the vehicle, be sure to disconnect
the ground cable.
2. Be sure the power switch on the re- charger is off when connecting the
charger cables to the battery and when
disconnecting them.
CAUTION

Always charge the battery in an un-
confined area. Do not charge the
battery in a garage or closed room
where there is not sufficient ventila-
tion.

Only do a slow charge (5A or less).
Charging at a quicker rate is dan-
gerous. The battery may explode,
causing personal injuries.
NOTICE
Never recharge the battery while the
engine is running. Also, be sure all
accessories are turned off.
Checking and replacing fuses
SP73008
Ty p e A
Good Blown
Ty p e B
Good Blown
Ty p e C
Good Blown
SU73062
If the headlights or other electrical
components do not work, check the
fuses. If any of the fuses are blown,
they must be replaced.
See “Fuse locations” in Section 7 −1 for
locations of the fuses.
Turn the ignition switch and inoperative
component off. Pull the suspected fuse
straight out and check it.
Determine which fuse may be causing the
problem. The lid of the fuse box shows
the name of the circuit for each fuse. See
Section 8 of this manual for the functions
controlled by each circuit.
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2032005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Type A fuses can be pulled out by the
pull−out tool. The location of the pull −out
tool is shown in the illustration.
If you are not sure whether the fuse has
blown, try replacing the suspected fuse
with one that you know is good.
If the fuse has blown, push a new fuse
into the clip.
Only install a fuse with the amperage rat-
ing designated on the fuse box lid.
If you do not have a spare fuse, in an
emergency you can pull out the “A.C”
fuse, which may be dispensable for
normal driving, and use it if its amperage
rating is the same.
If you cannot use one of the same amper-
age, use one that is lower, but as close
to the rating as possible. If the amperage
is lower than that specified, the fuse
might blow out again but this does not
indicate anything wrong. Be sure to get
the correct fuse as soon as possible and
return the substitute to its original clip.
It is a good idea to purchase a set of
spare fuses and keep them in your ve-
hicle for emergencies. If the new fuse immediately blows out,
there is a problem with the electrical sys-
tem. Have your Toyota dealer correct it as
soon as possible.
CAUTION
Never use a fuse with a higher am-
perage rating, or any other object, in
place of a fuse. This may cause ex-
tensive damage and possibly a fire.
Adding washer fluid
If any washer does not work or the low
windshield washer fluid level warning
light comes on, the washer tank may be
empty. Add washer fluid.
You may use plain water as washer fluid.
However, in cold areas where tempera-
tures range below the freezing point, use
washer fluid containing antifreeze. This
product is available at your Toyota dealer
and most auto parts stores. Follow the
manufacturer ’s directions for how much to
mix with water.
NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-
age your vehicle’s paint.
04 04.06

2042005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Replacing light bulbs—
The following illustrations show how to
gain access to the bulbs. When replacing
a bulb, make sure the ignition switch and
light switch are off. Use bulbs with the
wattage ratings given in the table.
CAUTION

To prevent burning yourself, do not
replace the light bulbs while they
are hot.

Halogen bulbs have pressurized gas
inside and require special handling.
They can burst or shatter if
scratched or dropped. Hold a bulb
only by its plastic or metal case.
Do not touch the glass part of a
bulb with bare hands.
NOTICE
Only use a bulb of the listed type.
The inside of the lens of exterior lights
such as headlights may temporarily fog up
when the lens becomes wet in the rain or
in a car wash. This is not a problem
because the fogging is caused by the
temperature difference between the outside
and inside of the lens, just like the
windshield fogs up in the rain. However, if
there is a large drop of water on the
inside of the lens, or if there is water
pooled inside the light, contact your
Toyota dealer.Light bulbsBulb
No.WTy p e
HeadlightsHB260/55A
Parking lightsW5W5C
Front side marker
lights1943.8C
Front turn signal
lights744321D
Side turn signal
lightsW5W5C∗
Rear turn signal
lightsPY21W21B
Stop/tail and rear
side marker lights744321/5C
Back −up lights744021C
License plate lightsW5W5C
High mounted
stoplight92118C
Interior light—8E
Personal light—8C
Luggage
compartment light—5E
04 04.06

2052005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
∗: Side turn signal lights should be re-
placed as an assembly.
A: HB2 halogen bulbs
B: Single end bulbs (amber)
C: Wedge base bulbs
D: Wedge base bulbs (amber)
E: Double end bulbs
—Headlights
SH73015
1. Open the hood. Unplug the connec- tor. Remove the rubber cover.
If the connector is tight, wiggle it.
SH73016
2. Release the bulb retaining spring and remove the bulb. Install a new
bulb and the bulb retaining spring.
To install a bulb, align the tabs of the
bulb with the cutouts of the mounting
hole.
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2062005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
SU73057
3. Install the rubber cover as shownand fit it securely on the boss. Plug
in the connector.
Make sure the rubber cover fits securely
on the connector and the headlight body.
Aiming is not necessary after replacing
the bulb. When aiming adjustment is nec-
essary, contact your Toyota dealer.
—Parking lights
SH73024
Use a Phillips −head screwdriver.
SH73050
—Front side marker lights
SH73024
Use a Phillips −head screwdriver.
SU73064a
04 04.06