engine TOYOTA YARIS 2006 2.G Manual Online

2732006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
Z72109
Toyota recommends “Toyota Super Long
Life Coolant”, which has been tested to
ensure that it will not cause corrosion nor
result in malfunction of your engine
coolant system with proper usage. “Toyota
Super Long Life Coolant” is formulated
with long−life hybrid organic acid
technology and has been specifically
designed to avoid engine cooling system
malfunction on Toyota vehicles.
Please contact your Toyota dealer for
further details. If any of the above parts are extremely
dirty or you are not sure of their condi-
tion, take your vehicle to a Toyota dealer.
CAUTION
To prevent burning yourself, be care-
ful not to touch the radiator or con-
denser when the engine is hot.
NOTICE
To prevent damage to the radiator
and condenser, do not perform the
work by yourself.
Checking brake fluid
PS72501
Before checking or adding the brake
fluid, remove the cover. (See “(c) Jump
starting” on page 223 in Section 4.)
To check the fluid level, simply look at
the seethrough reservoir. The level
should be between the “MAX” and
“MIN” lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear. So
be sure to keep the reservoir filled.
If the reservoir needs frequent refi
lling, it
may indicate a serious mechanical prob-
lem.
If the level is low, add SAE J1703 or
FMVSS No.116 DOT 3 brake fluid to the
brake reservoir.
Checking the radiator and
condenser

2852006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
c. Tighten the hold−down clamp only
enough to keep the battery firmly in
place. Overtightening may damage the
battery case.
NOTICE
 Be sure the engine and all accesso-
ries are off before performing main-
tenance.
 When checking the battery, remove
the ground cable from the negative
terminal (“” mark) first and rein-
stall it last.
 Be careful not to cause a short cir-
cuit with tools.
 Take care no solution gets into the
battery when washing it.
—Checking battery c ondition
Ty p e A
Green Dark Clear or
light yellow
Ty p e B Blue White Red
CHECKING BY THE INDICATOR
Check the battery condition by the indi-
cator color.
Indicator color
ConditionTy p e ATy p e B
GREENBLUEGood
DARKWHITE
Charging necessary.
Have battery
checked by your
Toyota dealer.
CLEARor
LIGHT
YELLOW
RED
Have battery
checked by your
Toyota dealer.
Battery recharging precautions
During recharging, the battery is pro-
ducing hydrogen gas.
Therefore, before recharging:
1. If recharging with the battery installed on the vehicle, be sure to disconnect
the ground cable.
2. Be sure the power switch on the re- charger is off when connecting the
charger cables to the battery and when
disconnecting them.
CAUTION
Always charge the battery in an un-
confined area. Do not charge the
battery in a garage or closed room
where there is not sufficient ventila-
tion.
Only do a slow charge (5A or less).
Charging at a quicker rate is dan-
gerous. The battery may explode,
causing personal injuries.

2862006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
NOTICE
Never recharge the battery while the
engine is running. Also, be sure all
accessories are turned off.
Checking and replacing fuses
LS73002
GoodBrown
Ty p e A
PS73502
Good Brown
Ty p e B
PS73524
Good Brown
Ty p e C

2882006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
Adding washer fluid
If any washer does not work or the low
windshield washer fluid level warning
light comes on, the washer tank may be
empty. Add washer fluid.
You may use plain water as washer fluid.
However, in cold areas where tempera-
tures range below the freezing point, use
washer fluid containing antifreeze. This
product is available at your Toyota dealer
and most auto parts stores. Follow the
manufacturer ’s directions for how much to
mix with water.
NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-
age your vehicle’s paint.
Replacing light bulbs—
The following illustrations show how to
gain access to the bulbs. When replacing
a bulb, make sure the ignition switch and
light switch are off. Use bulbs with the
wattage ratings given in the table.
CAUTION
To prevent burning yourself, do not
replace the light bulbs while they
are hot.
Halogen bulbs have pressurized gas
inside and require special handling.
They can burst or shatter if
scratched or dropped. Hold a bulb
only by its plastic or metal case.
Do not touch the glass part of a
bulb with bare hands.
NOTICE
Only use a bulb of the listed type.
The inside of the lens of exterior lights
such as headlights may temporarily fog up
when the lens becomes wet in the rain or
in a car wash. This is not a problem
because the fogging is caused by the
temperature difference between the outside
and inside of the lens, just like the
windshield fogs up in the rain. However, if
there is a large drop of water on the
inside of the lens, or if there is water
pooled inside the light, contact your
Toyota dealer.

2952006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
SPECIFICATIONS
Specifications
Dimensions and weights296
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Engine 296
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Fuel 296
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Service specifications 297
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Tires 299
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Fuses 300
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SECTION 8

2962006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
Dimensions and weights
Overall length mm (in.) 3825 (150.6)
Overall width mm (in.) 1695 (66.7)
Overall height mm (in.) 1530 (60.2)
Wheelbase mm (in.) 2460 (96.9)
Front tread mm (in.) 1480 (58.3)
∗1
1470 (57.9)∗2
Rear tread mm (in.) 1470 (57.9)∗1
1460 (57.5)∗2
Vehicle capacity weight
(occupants + luggage)
kg (lb.) 383 (845)
Towing capacity
∗ 3
(trailer + cargo weight) kg (lb.) 318 (700)
∗1: With P175/65R14 81S tires∗2: With P185/60R15 84T tires∗3: For Canada only
Engine
Model:
1.5 L 4 −cylinder (1NZ− FE)
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 75.0  84.7 (2.95  3.33)
Displacement, cm
3 (cu. in.):
1497 (91.3)
Fuel
Fuel type: Unleaded gasoline, Octane Rating 87(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 42 (11.1, 9.2)

2972006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: DENSO SK16R11
NGK IFR5A11
Spark plug gap, mm(in.): 1.1 (0.043)
Drive belt tension measured with Boroughs
drive belt tension gauge No. BT −33− 73F
(used belt), lbf:
Generator belt 100 20
ENGINE LUBRICATION
Oil capacity (drain and ref ill), L (qt., Imp.
qt.): With filter 3.7 (3.9, 3.3)
Without filter 3.4 (3.6, 3.0)
“Toyota Genuine Motor Oil” is used in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and viscos-
ity. Oil grade:
ILSAC multigrade engine oil
Please contact your Toyota dealer for fur-
ther details.
Recommended oil viscosity:
SAE 5W −30
OIL008
Outside temperature
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Manual transmission 4.8 (5.1, 4.2)
Automatic transmission 4.7 (5.0, 4.1)
Coolant type:
“Toyota Super Long Life Coolant” is
used in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use “Toyota Super Long Life Cool-
ant” or similar high quality ethylene gly-
col based non −silicate, non− amine, non−
nitrite, and non −borate coolant with
long− life hybrid organic acid technology.
(Coolant with long −life hybrid organic
acid technology is a combination of low
phosphates and organic acids.)
Do not use plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.

2982006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
CLUTCH
Pedal free play, mm (in.):5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): 1.9 (2.0, 1.7)
Oil type: Gear oil API GL −4 or GL −5
Recommended oil viscosity: SAE 75W −90
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill), L (qt.,
Imp. qt.): 2.5 (2.6, 2.2)
Fluid type: Toyota Genuine ATF WS
Change automatic transmission fluid only
as necessary. Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF WS” (ATF
JWS3324 or NWS9638) to aid in assuring
maximum transaxle performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
WS” may cause deterioration in shift
quality, locking up of your transmission
accompanied by vibration, and ultimate-
ly damage the automatic transmission
of your vehicle.
Please contact your Toyota dealer for fur-
ther details.
BRAKES
Minimum pedal clearance when depressed
with the pressure of 300 N (30 kgf, 66
lbf) with the engine running, mm (in.):
With anti −lock brake system 73 (2.9)
Without anti −lock brake system 70 (2.8)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 200 N (20 kgf, 45 lbf): 6—9 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)

3002006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
Fuses
PS81501
Engine compartment
Fuses (type A)1. AM2 15 A: Starting system, multiport
fuel injection system/sequential multi-
port fuel injection system
2. HORN 10 A: Horn
3. EFI 20 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
4. SPARE 30 A: Spare fuse
5. SPARE 15 A: Spare fuse
6. SPARE 10 A: Spare fuse
7. FR DEF 20 A: No circuit
PS81502
Instrument panel
8. ABS2/VSC2 30 A: Anti−lock brake sys-
tem
9. HLP MAIN 30 A: No circuit
10. ST 30 A: Starting system
11. SLOCK 20 A: No circuit
12. DOME 15 A: Interior light, personal
lights, theft deterrent system, audio
system, wireless remote control system
13. ECUB 7.5 A: Engine immobilizer sys-
tem, daytime running light system, front
passenger occupant classification sys-
tem, power windows, door lock system,
theft deterrent system, meter and
gauge
PS81503
Instrument panel
14. ALTS 7.5 A: Charging system
15. ETCS 10 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system, electronic throttle control
system
16. HAZ 10 A: Turn signal lights, emergen-
cy flashers
17. HLP RH/HLP LO RH 10 A: Right−
hand headlight
18. HLP LH/HLP LO LH 10 A: Left−
hand headlight
19. EFI2 10 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system

3012006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
PS81504
Instrument panel
20. ACC2 7.5 A: Shift lock system
21. TAIL 10 A: Side marker lights, parking
lights, tail lights, license plate lights,
multiport fuel injection system/sequen-
tial multiport fuel injection system
22. PANEL1 7.5 A: Illuminations, instru-
ment panel light control, meter and
gauge
23. A/C 7.5 A: Rear window defogger, air
conditioning system
24. D DOOR 20 A: No circuit
25. RL DOOR 20 A: Rear passenger ’s
power window (left side)
PS81505
Engine compartment
26. RR DOOR 20 A: Rear passenger ’s
power window (right side)
27. CIG 15 A: Power outlet
28. ACC 7.5 A: Door lock system, outside
rear view mirrors, audio system
29. ID/UP/MIR HTR 10 A: Multiport fuel
injection system/sequential multiport
fuel injection system
30. IGN 7.5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, engine immobilizer system,
SRS airbag system, front passenger
occupant classification system 31. MET 7.5 A:
Meter and gauge
32. WIP 25 A: Windshield wiper
33. RR WIP 15 A: Rear wiper
34. WSH 15 A: Windshield wiper and rear
wiper
35. ECUIG 10 A: Daytime running light
system, anti −lock brake system, elec-
tric power steering system, power win-
dows, door lock system, theft deterrent
system, electric cooling fan
36. GAUGE 10 A: Charging system, turn
signal lights, emergency flashers,
buck −up lights, instrument panel light
control, shift lock system, rear window
defogger, air conditioning system, auto-
matic transmission system
37. OBD2 7.5 A: On−board diagnosis sys-
tem
38. STOP 10 A: Stop lights, high mounted
stop light, multiport fuel injection sys-
tem/sequential multiport fuel injection
system, shift lock system, anti −lock
brake system
39. D/L 25 A: Door lock system
40. FR FOG 15 A: Front fog lights
41. AM1 25 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system