steering TOYOTA YARIS HATCHBACK 2012 Workshop Manual

279
4-3. Do-it-yourself maintenance
4
Maintenance and care
7 IGN
15 AMultiport fuel injection system/
sequential multiport fuel injection
system
8 MET 7.5 A Gauges and meters
9 EPS 50 A Electric power steering system
10 ABS NO.2 30 AAnti-lock brake system, vehicle sta-
bility control system
11 DEF 30 ARear window defogger, outside
rear view mirror defoggers
12 SPARE 10 A Spare fuse
13 PTC 80 APTC heater, outside rear view mir-
ror defoggers
14 HTR 40 A Air conditioning system
15 H-LP CLN 30 A No circuit
16 RDI FAN 30 A Electric cooling fan
17 ABS NO.1 50 AAnti-lock brake system, vehicle sta-
bility control system
18 BBC 40 A No circuit
19 ST 30 A Starting system
20 AMP 15 A No circuit
21 D/L NO.2 25 A No circuit
22 D.C.C 30 A DOME, ECU-B NO.1, ECU-B NO.2
23 STR LOCK 20 A No circuit
24 ECU-B NO.1 5 A Multiport fuel injection system/
sequential multiport fuel injection
system, main body ECU
25 DOME 15 AInterior light, personal lights, audio
system, vehicle stability control
system
26 MIR-HTR 10 A No circuit
FuseAmpereCircuit

283
4-3. Do-it-yourself maintenance
4
Maintenance and care
Under the driver’s side instrument panel
FuseAmpereCircuit
1 TAIL NO.2 10 A Parking lights, tail lights, license
plate lights, side marker lights
2 PANEL 5 A Gauges and meters, instrument
panel lights, switch illumination
3 DOOR R/R 20 A Power windows
4 DOOR P 20 A Power windows
5 ECU-IG NO.1 5 A Electric cooling fan, rear window
defogger, vehicle stability control
system, electric power steering
system, main body ECU, wireless
remote control system, tire pres-
sure warning system
6 ECU-IG NO.2 5 A Vehicle stability control system
7 A/C 7.5 A Air conditioning system, rear win-
dow defogger, outside rear view
mirror defoggers
8 GAUGE 10 A Back-up lights, shift lock control
system, audio system, charging
system, multiport fuel injection sys-
tem/sequential multiport fuel injec-
tion system
9 WASHER 15 A Windshield washer
10 WIPER 20 A Windshield wiper
11 WIPER RR 15 A Rear window wiper

5
When trouble arises
297
5-1. Essential information
If your vehicle needs to be towed
Before towingThe following may indicate a problem with your transmission. Contact
your Toyota dealer before towing.
● The engine is running but the vehicle will not move.
● The vehicle makes an abnormal sound.
Emergency towing
If a tow truck is not available in
an emergency, your vehicle may
be temporarily towed using a
cable or chain secured to the
emergency towing eyelet. This
should only be attempted on
hard surfaced roads for short
distances at low speeds.
A driver must be in the vehicle to
steer and operate the brakes.
The vehicle’s wheels, drive train,
axles, steering and brakes must
be in good condition.
If towing is necessary, we recommend having your vehicle towed by
your Toyota dealer or a commerci al towing service, using a lift-type
truck or flatbed truck.
Use a safety chain system for all to wing, and abide by all state/pro-
vincial and local laws.

302 5-1. Essential information
CAUTION
■Caution while towing
●Use extreme caution when towing the vehicle.
Avoid sudden starts or erratic driving maneuvers which place excessive
stress on the emergency towing eyelet and the cables or chains. Always
be cautious of the surroundings and other vehicles while towing.
● If the engine is not running, the power assist for the brakes and steering
will not function, making steering and braking more difficult.
■ Installing towing eyelet to the vehicle
Make sure that towing eyelet is installed securely.
If not securely installed, towing eyelet may come loose during towing. This
may lead to accidents that cause serious injury or even death.
NOTICE
■To prevent causing serious damage to the transmission when towing
using a wheel-lift type truck (vehic les with an automatic transmission)
Never tow this vehicle from the rear with the front wheels on the ground.
■ To prevent damage to the vehicle when towing using a wheel-lift type
truck (vehicles with an automatic transmission)
When raising the vehicle, ensure adequate ground clearance for towing at
the opposite end of the raised vehicle. Without adequate clearance, the
vehicle could be damaged while being towed.
■ To prevent damage to the vehicle when towing using a wheel-lift type
truck (vehicles with a manual transmission)
●Do not tow the vehicle from the rear when the engine switch is in the
“LOCK” position or the key is removed.
The steering lock mechanism is not strong enough to hold the front wheel
straight.
● When raising the vehicle, ensure adequate ground clearance for towing at
the opposite end of the raised vehicle. Without adequate clearance, the
vehicle could be damaged while being towed.
■ To prevent body damage when to wing with a sliding-type truck
Do not tow with a sling-type truck, either from the front or rear.

5
When trouble arises
307
5-2. Steps to take in an emergency
Follow the correction procedures.
After taking the specified steps to correct the suspected problem,
check that the warning light goes off.
(except Canada)
(Canada) ABS warning light
Indicates a malfunction in:
• The ABS; or
• The Brake assist system.
Electric power steering syst em warning light (warn-
ing buzzer) Indicates a malfunction in the EPS system.
Slip indicator light Indicates a malfunction in:
• VSC system; or
• TRAC system.
(Flashes) Cruise control indicator light (if equipped)
Indicates a malfunction in the cruise control system.
Warning lightWarning light/DetailsCorrection procedure
Open door warning light
(warning buzzer)
*1
Indicates that a door is
not fully closed. Check that all the doors
are closed.
Low fuel level warning
light Indicates remaining fuel is
approximately 1.7 gal.
(6.3 L, 1.4 Imp.gal.) or
less. Refuel the vehicle.
Warning lightWarning light/Details

310 5-2. Steps to take in an emergency
■SRS warning light
This warning light system monitors the airbag sensor assembly, front impact
sensors, side impact sensors, driver’s seat belt buckle switch, front passen-
ger occupant classification system (ECU and sensors), “AIR BAG ON” indi-
cator light, “AIR BAG OFF” indicator light, front passenger’s seat belt buckle
switch, seat belt pretensioner assemblies, airbags, interconnecting wiring
and power sources. ( →P. 80)
■ Front passenger detection sensor, passenger seat belt reminder and
warning buzzer
●If luggage is placed on the front passenger seat, the front passenger
detection sensor may cause the warning light to flash and the warning
buzzer to sound even if a passenger is not sitting in the seat.
● If a cushion is placed on the seat, the sensor may not detect a passen-
ger, and the warning light may not operate properly.
■ Electric power steering system warning light (warning buzzer)
The electric power steering system warning light may come on and the
warning buzzer may sound when the voltage is low or the voltage drops.
■ If the malfunction indicator lamp comes on while driving
First check the following:
● Is the fuel tank empty?
If it is, fill the fuel tank immediately.
● Is the fuel tank cap loose?
If it is, tighten it securely.
The malfunction indicator lamp will go off after several driving trips.
If the malfunction indicator lamp does not go off even after several trips, con-
tact your Toyota dealer as soon as possible.
■
When the tire pressure warning li ght comes on (vehicles with a tire
pressure warning system)
Check the tire inflation pressure and adjust to the appropriate level.
Pushing the tire pressure warning reset switch will not turn off the tire
pressure warning light.

312 5-2. Steps to take in an emergency
●If non-genuine Toyota wheels are used (Even if you use Toyota
wheels, the tire pressure warning system may not work properly with
some types of tires.)
●If tire chains are used
■If the tire pressure warning light frequently comes on after blinking
for 1 minute (vehicles with a tire pressure warning system)
If the tire pressure warning light frequently comes on after blinking for 1
minute when the engine switch is turned to the “ON” position, have it
checked by your Toyota dealer.
■ Customization that can be co nfigured at Toyota dealer
The vehicle speed linked seat belt reminder buzzer can be disabled.
(Customizable features →P. 368) However, Toyota recommends that the
seat belt reminder buzzer be operational to alert the driver and front passen-
ger when seat belts are not fastened.
CAUTION
■ When the electric power steerin g system warning light comes on
The steering wheel may become extremely heavy.
If the steering wheel becomes heavier than usual when operating, hold
firmly and operate using more force than usual.
■
If the tire pressure warning light comes on (vehicles with a tire
pressure warning system)
Be sure to observe the following precautions. Failure to do so could
cause a loss of vehicle control and result in death or serious injury.
●Stop your vehicle in a safe place as soon as possible. Adjust the tire
inflation pressure immediately.
●If the tire pressure warning light comes on even after tire inflation pres-
sure adjustment, it is pr obable that you have a flat tire. Check the tires.
If a tire is flat, change it with th e spare tire and have the flat tire
repaired by the nearest Toyota dealer.
●Avoid abrupt maneuvering and braking. If the vehicle tires deteriorate,
you could lose control of the steering wheel or the brakes.

340 5-2. Steps to take in an emergency
CAUTION
■If the engine has to be turned off while driving
●Power assist for the brakes and steering wheel will be lost, making the
brake pedal harder to depress and the steering wheel heavier to turn.
Decelerate as much as possible before turning off the engine.
● Never attempt to remove the key, as doing so will lock the steering wheel.

350 6-1. Specifications
Brakes
*1: Minimum pedal clearance when depressed with a force of 67 lbf (300 N, 31kgf) while the engine is running.
*2: Parking brake lever travel when pulled up with a force of 45 lbf (200 N, 20kgf).
Steering
Pedal clearance *1Vehicles with rear drum brakes 3.5 in. (90 mm) Min.
Vehicles with rear disc brakes 3.7 in. (93 mm) Min.
Pedal free play 0.04 ⎯ 0.24 in. (1 ⎯ 6 mm)
Brake pad wear limit 0.04 in. (1.0 mm)
Brake lining wear limit 0.04 in. (1.0 mm)
Parking brake lever travel *2
Vehicles with rear drum brakes
8 — 11 clicks
Vehicles with rear disc brakes 6 — 9 clicks
Fluid type SAE J1703 or FMVSS No.116 DOT 3
Free playLess than 1.2 in. (30 mm)

362 6-1. Specifications
Warning: The temperature grades of a tire assume that it is properly
inflated and not overloaded.
Excessive speed, underinflation, or excessive loading, either sepa-
rately or in combination, can cause heat buildup and possible tire fail-
ure.
Glossary of tire terminology
Tire related termMeaning
Cold tire inflation pres-
sure
Tire pressure when the vehicle has been
parked for three hours or more, or has not
been driven more than 1 mile or 1.5 km under
that condition
Maximum inflation
pressureThe maximum cold inflated pressure to which a
tire may be inflated, s hown on the sidewall of
the tire
Recommended infla-
tion pressureCold tire inflation pressure recommended by a
manufacturer
Accessory weight
The combined weight (in excess of those stan-
dard items which may be replaced) of auto-
matic transmission, power steering, power
brakes, power windows, power seats, radio
and heater, to the extent that these items are
available as factory-installed equipment
(whether installed or not)
Curb weight
The weight of a motor vehicle with standard
equipment, including the maximum capacity of
fuel, oil and coolant, and if so equipped, air
conditioning and additional weight optional
engine
Maximum loaded vehi-
cle weight
The sum of:
(a) Curb weight
(b) Accessory weight
(c) Vehicle capacity weight
(d) Production options weight