ESP VAUXHALL ASTRA J 2018 Workshop Manual

Vehicle care237Tail lights
5-door Hatchback
1. Release the cover on the respective side and remove it.
2. Vehicles with tyre repair kit: To replace bulbs on the right side,
first unscrew the plastic nut and
take out the insert with the sealant
bottle.
3. Unscrew the plastic securing nut from the inside by hand.
4. Carefully withdraw tail lightassembly from recess and
remove.
5. Detach the cable from the retainer.

240Vehicle care
On version with LED tail lights
only reverse light bulb ( 1) can be
removed and replaced.
7. Insert the bulb carrier into the tail light assembly. Attach plug to the
light assembly. Fit light assembly
on the tailgate and tighten the
screw from the inside. Attach
cover.
Depending on the version, tail lights are designed as LEDs. In case of failure, have LEDs replaced by aworkshop.
Sports Tourer
1. Release and open the cover on the respective side.
2. Unscrew both plastic securingnuts from the inside by hand.
3. Carefully withdraw tail light assembly from recess and
remove.
4. Detach the cable from the retainer.

244Vehicle care
2. Remove lamp downwards, takingcare not to pull on the cable.
3. Remove bulb holder from lamp housing by turning anticlockwise.
4. Pull bulb from bulb holder and replace it.
5. Insert bulb holder into lamp housing and turn clockwise.
6. Insert lamp into bumper and let engage.
Some versions have LED number
plate lights. In case of defective
LEDs, have them replaced by a
workshop.
Interior lights
Courtesy light, reading lights Have bulbs replaced by a workshop.
Load compartment light
Have bulbs replaced by a workshop.
Instrument panel illumination
Have bulbs replaced by a workshop.Electrical system
Fuses Data on the replacement fuse must
match the data on the defective fuse.
There are three fuse boxes in the
vehicle:
● engine compartment
● instrument panel
● load compartment
Before replacing a fuse, turn off the
respective switch and the ignition.
A blown fuse can be recognized by its melted wire. Do not replace the fuse
until the cause of the fault has been
remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without existence of a function.

252Vehicle careSports Tourer with spare wheel
Open the floor cover of the load
compartment 3 80.
The jack, the towing eye and the tools
are located in the tool box below the
spare wheel. Spare wheel 3 265.
5-door hatchback without spare
wheel
Open the cover in the right side wall
of the load compartment.
Some tools and the towing eye are
located together with the tyre repair
kit in a tool box.
Sports Tourer without spare
wheel
Open the cover on the right side of the load compartment.
The tools and the towing eye are
located together with the tyre repair
kit in a suitcase.

Vehicle care253Wheels and tyres
Tyre condition, wheel condition
Drive over edges slowly and at right
angles if possible. Driving over sharp
edges can cause tyre and wheel
damage. Do not trap tyres on the kerb when parking.
Regularly check the wheels for
damage. Seek the assistance of a
workshop in the event of damage or
unusual wear.
Winter tyres
Winter tyres improve driving safety at temperatures below 7 °C and should
therefore be fitted on all wheels.
All tyre sizes are permitted as winter
tyres 3 292.
In accordance with country-specific
regulations, affix the speed sticker in
the driver's field of view.Tyre designations
E.g. 215/50 R 16 95 H215:Tyre width, mm50:Cross-section ratio (tyre height
to tyre width), %R:Belt type: RadialRF:Type: RunFlat16:Wheel diameter, inches95:Load index e.g. 95 is
equivalent to 690 kgH:Speed code letter
Speed code letter:
Q:up to 100 mphS:up to 112 mphT:up to 118 mphH:up to 130 mphV:up to 150 mphW:up to 168 mph
Choose a tyre appropriate for the
maximum speed of your vehicle.
The maximum speed is achievable at kerb weight with driver (75 kg) plus
125 kg payload. Optional equipment
could reduce the maximum speed of
the vehicle.
Performance 3 286.
Tyre pressure
Check the pressure of cold tyres atleast every 14 days and before any
long journey. Do not forget the spare
wheel.
This also applies to vehicles with tyre
pressure monitoring system.
Tyre pressure 3 292.
The tyre pressure information label
on the left door frame indicates the
original equipment tyres and the
correspondent tyre pressures.
The tyre pressure data refers to cold
tyres. It applies to summer and winter tyres.

254Vehicle careAlways inflate the spare tyre to the
pressure specified for full load.
The ECO tyre pressure serves to achieve the smallest amount of fuel
consumption possible.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options.
For the correct tyre pressure value,
follow the procedure below:
● Identify the engine identifier code. Engine data 3 284.
● Identify the respective tyre.
● The tyre pressure tables show all
possible tyre combinations
3 292.
For the tyres approved for your
vehicle, refer to the EEC Certificate of
Conformity provided with your vehicle
or other national registration
documents.
The driver is responsible for correct
adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
9 Warning
For specific tyres the
recommended tyre pressure as
shown in the tyre pressure table may exceed the maximum tyre
pressure as indicated on the tyre.
Never exceed the maximum tyre
pressure as indicated on the tyre.
If the tyre pressure must be reduced
or increased on a vehicle with tyre
pressure monitoring system, switch
off ignition.
Temperature dependency
The tyre pressure depends on the
temperature of the tyre. During
driving, tyre temperature and
pressure increase. Tyre pressure
values provided on the tyre
information label and tyre pressure
chart are valid for cold tyres, which means at 20 °C.
The pressure increases by nearly
1.5 psi for a 10 °C temperature
increase. This must be considered
when warm tyres are checked.
The tyre pressure value displayed in
the Driver Information Centre shows
the real tyre pressure. A cooled down tyre will show a decreased value,
which does not indicate an air leak.
Tyre pressure monitoringsystem
The tyre pressure monitoring system
checks the pressure of all four tyres
once a minute when vehicle speed
exceeds a certain limit.Caution
Tyre pressure monitoring system
warns only about low tyre pressure condition and does not replace
regular tyre maintenance by the
driver.

Vehicle care255All wheels must be equipped with
pressure sensors and the tyres must have the prescribed pressure.
Notice
In countries where the tyre pressure
monitoring system is legally
required, the use of wheels without
pressure sensors will invalidate the
vehicle operating permit.
The current tyre pressures can be
shown in the Driver Information
Centre.
Midlevel display:
Select the Tyre pressure page under
the Vehicle Information Menu ? in
the Driver Information Centre 3 114.
Uplevel display:
Select the Tyre pressure page under
the Info Menu in the Driver
Information Centre 3 114.
System status and pressure warnings
are displayed by a message
indicating the corresponding tyre in
the Driver Information Centre.
The system considers the tyre
temperature for the warnings.
Temperature dependency 3 253.
A detected low tyre pressure
condition is indicated by the control
indicator w 3 112.
If w illuminates, stop as soon as
possible and inflate the tyres as
recommended 3 292.
If w flashes for 60-90 seconds then
illuminates continuously, there is a
fault in the system. Consult a
workshop.
After inflating, some driving may be
required to update the tyre pressure
values in the Driver Information
Centre. During this time w may
illuminate.
If w illuminates at lower temperatures
and extinguishes after driving, this
could be an indicator for approaching
a low tyre pressure condition. Check
tyre pressure.
Vehicle messages 3 122.

Vehicle care259
The legally permissible minimum
tread depth (1.6 mm) has been
reached when the tread has worn
down as far as one of the tread wear
indicators (TWI). Their position is
indicated by markings on the
sidewall.
If there is more wear at the front than
the rear, swap round front wheels and rear wheels periodically. Ensure that
the direction of rotation of the wheels
remains the same.
Tyres age, even if they are not used.
We recommend tyre replacement
every six years.
Changing tyre and wheel
size
If tyres of a different size than those
fitted at the factory are used, it may be necessary to reprogramme the
speedometer as well as the nominal
tyre pressure and make other vehicle
modifications.
After converting to a different tyre
size, have the label with tyre
pressures replaced and the tyre
deflation detection system
reinitialised. 3 2549 Warning
The use of unsuitable tyres or
wheels may lead to accidents and will invalidate the vehicle
operating permit.
Wheel covers
Wheel covers and tyres that are
factory approved for the respective
vehicle and comply with all of the
relevant wheel and tyre combination
requirements must be used.
If the wheel covers and tyres used are
not factory approved, the tyres must
not have a rim protection ridge.
Wheel covers must not impair brake
cooling.9 Warning
Use of unsuitable tyres or wheel
covers could lead to sudden
pressure loss and thereby
accidents.
Tyre chains
Tyre chains are only permitted on the
front wheels.

Vehicle care265ground. Do not raise the jack any
further.
5. Unscrew the wheel nuts. 6. Change the wheel. Spare wheel 3 265.
7. Screw on the wheel nuts.
8. Lower the vehicle and remove jack.
9. Install the wheel wrench ensuring that it is located securely and
tighten each nut in a crosswise
sequence. Tightening torque is
140 Nm.
10. Align the valve hole in the wheel cover with the tyre valve before
installing.
Install wheel nut caps.
11. Stow the replaced wheel 3 265
and the vehicle tools 3 251.
12. Check the tyre pressure of the installed tyre and the wheel nut
torque as soon as possible.
Have the defective tyre renewed or repaired as soon as possible.Jacking position for lifting platform
Rear arm position of the lifting
platform under the rear recess of the
sill.
Front arm position of the lifting
platform at the underbody.
Spare wheel If mounting a spare wheel which is
different from the other wheels, this
wheel might be classified as a
temporary spare wheel and the
corresponding speed limits apply,
even though no label indicates this.
Seek the assistance of a workshop to
check the applicable speed limit.
The spare wheel has a steel rim.Caution
The use of a spare wheel that is smaller than the other wheels or in combination with winter tyres
could affect driveability. Have the defective tyre replaced as soon as
possible.

Vehicle care267
4. Insert the strap through thespokes of the wheel as shown in
the illustration.
5. Mount the hook to the rear lashing
eye.
6. Tighten the strap and secure it using the buckle.
9 Danger
Always drive with folded up and
engaged rear seat backrests when stowing a damaged full size wheel
in the load compartment.
Stowing a damaged full size
wheel in the load compartment,
Sports Tourer
All permitted wheel sizes can be
stowed in the spare wheel well. To
secure the wheel:
1. Remove centre cap with the brand
emblem by pushing from the
inside.
2. Position the wheel outside down in the wheel well.
3. Secure the defective wheel withthe wing nut.
4. Depending on the tyre size, the floor cover can be placed on the
projecting wheel.
Temporary spare wheelCaution
The use of a spare wheel that is smaller than the other wheels or in combination with winter tyres
could affect driveability. Have the defective tyre replaced as soon as
possible.
Only mount one temporary spare
wheel. Do not drive faster than
50 mph. Take curves slowly. Do not
use for a long period of time.
If your vehicle gets a flat tyre on the
rear while towing another vehicle,
mount the temporary spare wheel in
the front and the full tyre in the rear.
Tyre chains 3 259.