brake VAUXHALL ASTRA J GTC 2018.5 Workshop Manual

204Vehicle careCaution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
after a sudden drop in
temperature.
Use of washer fluid containing
isopropanol can damage exterior
lamps.
Washer fluid 3 253.
Brakes In the event of minimum thickness ofthe brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake lining replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MIN and MAX marks.
If fluid level is below MIN seek the
assistance of a workshop.
Brake and clutch fluid 3 253.
Vehicle battery
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
four weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.

216Vehicle care
2. Unscrew both plastic securingnuts from the inside by hand.
3. Carefully withdraw the lightassembly from the recesses and
remove.
4. Detach wiring plug from bulb carrier.
5. Remove the bulb holder by turning and replace the bulb by
withdrawing or pushing the bulb
slightly into the socket and rotating anticlockwise:
Tail light/Brake light ( 1)
Turn signal light ( 2)
Version with Light Emitting Diode (LED)
Only turn signal light ( 2) can be
changed.
6. Insert and turn bulb holder clockwise into the tail light
assembly. Connect the wiring
plug with the light assembly. Fit
light assembly with the retaining
pins into the recesses of the
vehicle body and tighten the
plastic securing nuts from the
inside of the load compartment.
Close cover and engage.
Light assembly in the tailgate
1. Open the tailgate and remove the
covers on the respective side.
2. Unscrew three screws.
3. Remove the tail light assembly from tailgate.
4. Remove the bulb holder by turning and replace the bulb by
withdrawing or pushing the bulb

218Vehicle care
5. Remove the bulb holder byturning and replace the bulb by
withdrawing or pushing the bulb
slightly into the socket and rotating anticlockwise:
Tail light/Brake light ( 1)
Turn signal light ( 2)
6. Insert bulb holder and turn clockwise. Connect the wiring
plug. Fit light assembly with the
retaining pins into the recesses of
the vehicle body and tighten the
plastic securing nuts from the
inside of the load compartment.
Attach cover.
Light assembly in the tailgate
1. Open the tailgate and remove the
cover on the respective side.
2. Remove the bulb holder by turning and replace the bulb by
withdrawing or pushing the bulb
slightly into the socket and rotating anticlockwise:
Tail light ( 1)
Rear fog light/Reverse light ( 2),
depending on the side of the
vehicle.
3. Insert bulb holder and turn clockwise. Attach cover.
Side turn lights
3-door hatchback To replace bulb, remove lamp
housing:

Vehicle care223No.Circuit16Starter17Transmission control module18Heated rear window19Front power windows20Rear power windows21Rear electrical centre22Left high beam (Halogen)23Headlamp washer system24Right low beam (Xenon)25Left low beam (Xenon)26Front fog lights27Diesel fuel heating28Start stop system29Electric parking brake30ABS31Adaptive cruise control32AirbagNo.Circuit33Adaptive forward lighting/Auto‐
matic light control34Exhaust gas recirculation35Exterior mirror/Rain sensor36Climate control37Canister vent solenoid38Vacuum pump39Central control module40Windscreen washer/Rear
window washer system41Right high beam (Halogen)42Radiator fan43Windscreen wiper44Windscreen wiper45Radiator fan46–47Horn48Radiator fanNo.Circuit49Fuel pump50Headlamp levelling/Adaptive
forward lighting51Air shutter52Auxiliary heater/Diesel engine53Transmission control module/
Engine control module54Vacuum pump/Instrument
panel cluster/Heating ventila‐
tion/Air conditioning system
After having changed defective fuses,
close the fuse box cover and press
until it engages.
If the fuse box cover is not closed
correctly, malfunction may occur.

Vehicle care231
A detected low tyre pressure
condition is indicated by illumination
of control indicator w 3 90.
If w illuminates, stop as soon as
possible and inflate the tyres as
recommended 3 268.
If w flashes for 60-90 seconds and
then illuminates continuously, there is
a fault in the system. Consult a
workshop.
After inflating, driving may be
required to update the tyre pressure
values in the Driver Information
Centre. During this time w may
illuminate.
If w illuminates at lower temperatures
and extinguishes after some driving,
this could be an indicator for
approaching a low tyre pressure
condition. Check tyre pressure.
Vehicle messages 3 98.
If the tyre pressure must be reduced
or increased, switch off ignition.
Only mount wheels with pressure
sensors, otherwise the tyre pressure
will not be displayed and w
illuminates continuously.
A spare wheel or temporary spare
wheel is not equipped with pressure
sensors. The tyre pressure
monitoring system is not operational
for these wheels. Control indicator w
illuminates. For the further three
wheels the system remains
operational.
The use of commercially available
liquid tyre repair kits can impair the
function of the system. Factory-
approved repair kits can be used.
Operating electronic devices or being close to facilities using similar wave
frequencies could disrupt the tyre
pressure monitoring system.Each time the tyres are replaced, tyre pressure monitoring system sensors
must be dismounted and serviced. For the screwed sensor: replace
valve core and sealing ring. For
clipped sensor: replace complete
valve stem.
Vehicle loading status Adjust tyre pressure to load condition
according to the tyre information label or tyre pressure chart 3 268, and
select the appropriate setting in the Tyre load menu in the Driver
Information Centre 3 92. This setting
is the reference for the tyre pressure
warnings.
The Tyre Load menu only appears if
the vehicle is in a standstill and the
parking brake is applied. On vehicles
with automatic transmission, the
selector lever must be in P.

232Vehicle care
Select:● Light for comfort pressure up to
3 people.
● Eco for Eco pressure up to
3 people.
● Max for full load.
Tyre pressure sensor matching
process
Each tyre pressure sensor has a
unique identification code. The
identification code must be matched
to a new wheel position after rotating the wheels or exchanging the
complete wheel set and if one or more
tyre pressure sensors were replaced.
The tyre pressure sensor matching
process should also be performed
after replacing a spare wheel with a
road wheel containing the tyre
pressure sensor.
The malfunction light w and the
warning message or code should
extinguish at the next ignition cycle.
The sensors are matched to the
wheel positions using a relearn tool,
in the following order: left side front
wheel, right side front wheel, right
side rear wheel and left side rear
wheel. The turn signal light at the
current active position is illuminated
until the sensor is matched.
Consult a workshop for service. There
are two minutes to match the first
wheel position, and five minutes
overall to match all four wheel
positions. If it takes longer, the
matching process stops and must be
restarted.
The tyre pressure sensor matching
process is:
1. Apply the parking brake.
2. Turn the ignition on.3. On vehicles with automatic transmission: set the selector
lever to P.
On vehicles with manual
transmission: select neutral.
4. Use MENU on the turn signal
lever to select the Vehicle
Information Menu in the Driver
Information Centre.
5. Turn the adjuster wheel to scroll to
the tyre pressure menu.
6. Press SET/CLR to begin the
sensor matching process. A
message requesting acceptance
of the process should be
displayed.
Press SET/CLR again to confirm
the selection. The horn sounds
twice to indicate the receiver is in
relearn mode.
7. Start with the left side front wheel.
8. Place the relearn tool against the tyre sidewall, near the valve stem.Then press the button to activate
the tyre pressure sensor. A horn
chirp confirms that the sensor
identification code has been
matched to this wheel position.

234Vehicle careWheel coversWheel covers and tyres that are
factory approved for the respective
vehicle and comply with all of the
relevant wheel and tyre combination
requirements must be used.
If the wheel covers and tyres used are
not factory approved, the tyres must
not have a rim protection ridge.
Wheel covers must not impair brake
cooling.9 Warning
Use of unsuitable tyres or wheel
covers could lead to sudden
pressure loss and thereby
accidents.
Vehicles with steel wheels: When
using locking wheel nuts, do not
attach wheel covers.
Tyre chains
Use tyre chains only on front wheels.
9 Warning
Damage may lead to tyre blowout.
4-door saloon
Always use fine mesh chains that add no more than 10 mm to the tyre tread
and the inboard sides (including chain
lock).
Tyre chains are only permitted on
tyres of size 205/60 R16 and
215/50 R17.3-door hatchback
Tyre chains are permitted on tyres of
size 225/55 R17. Always use fine
mesh chains that add no more than
10 mm to the tyre tread and the
inboard sides (including chain lock).
Tyre chains are also permitted on
tyres of size 245/45 R18. Always use
fine mesh chains that add no more
than 7 mm to the tyre tread and the inboard sides (including chain lock).VXR Version
Tyre chains are permitted on tyres of
size 235/45 R18. Always use fine
mesh chains that add no more than
10 mm to the tyre tread and the
inboard sides (including chain lock).General
The use of tyre chains is not permitted on the temporary spare wheel.
Tyre repair kit
Minor damage to the tyre tread can be
repaired with the tyre repair kit.
Do not remove foreign bodies from
the tyres.

Vehicle care235Tyre damage exceeding 4 mm or that
is at the tyre's sidewall cannot be
repaired with the tyre repair kit.9 Warning
Do not drive faster than 50 mph.
Do not use for a lengthy period.
Steering and handling may be
affected.
If you have a flat tyre:
Apply the parking brake and engage
first gear, reverse gear or P.
The tyre repair kit is in a compartment under the floor cover in the load
compartment.
The illustrations show different
versions.1. Take the tyre repair kit from the compartment.
2. Remove the compressor.
3. Remove the electrical connection cable and air hose from the
stowage compartments on the
underside of the compressor.
4. Screw the compressor air hose to
the connection on the sealant
bottle.
5. Fit the sealant bottle into the retainer on the compressor.
Set the compressor near the tyre
in such a way that the sealant
bottle is upright.

238Vehicle careMake the following preparations and
observe the following information:
● Park the vehicle on a level, firm and non-skid surface. The front
wheels must be in the straight- ahead position.
● Apply the parking brake and engage first gear, reverse gear or
P .
● Remove the spare wheel 3 241.
● Never change more than one wheel at once.
● Use the jack only to change wheels in case of puncture, not
for seasonal winter or summer
tyre change.
● The jack is maintenance-free.
● If the ground on which the vehicle
is standing is soft, a solid board
(max. 1 cm thick) should be
placed under the jack.
● Take heavy objects out of the vehicle before jacking up.
● No people or animals may be in the vehicle when it is jacked-up.
● Never crawl under a jacked-up vehicle.●Do not start the vehicle when it is
raised on the jack.
● Clean wheel nuts and thread with
a clean cloth before mounting the wheel.9 Warning
Do not grease wheel bolt, wheel
nut and wheel nut cone.
1. Disengage wheel nut caps with a
screwdriver and remove. Pull off
the wheel cover. Vehicle tools
3 226.
Alloy wheels: Disengage wheel
nut caps with a screwdriver and
remove. To protect the wheel,
place a soft cloth between the
screwdriver and the alloy wheel.Alloy wheels with centre wheel
bolt cap: Disengage centre cap by
inserting and pulling the extractor
in the recess of the brand
emblem. Vehicle tools 3 226.
2. Two types of jacks and wheel nut wrenches are possible dependingon the version. Vehicle tools
3 226.
Variant 1a with rigid wheel
wrench:

Vehicle care245Jump starting
Do not start with quick charger.
A vehicle with a discharged vehicle
battery can be started using jump
leads and the vehicle battery of
another vehicle.9 Warning
Be extremely careful when starting
with jump leads. Any deviation
from the following instructions can
lead to injuries or damage caused
by battery explosion or damage to the electrical systems of both
vehicles.
9 Warning
Avoid contact of the battery with
eyes, skin, fabrics and painted
surfaces. The fluid contains
sulphuric acid which can cause
injuries and damage in the event
of direct contact.
● Never expose the vehicle battery
to naked flames or sparks.
● A discharged vehicle battery can already freeze at a temperature
of 0 °C. Defrost the frozen vehicle
battery before connecting jump leads.
● Wear eye protection and protective clothing when
handling a vehicle battery.
● Use a booster vehicle battery with the same voltage ( 12 Volts).
Its capacity (Ah) must not be
much less than that of the
discharged vehicle battery.
● Use jump leads with insulated terminals and a cross section of
at least 16 mm 2
(25 mm 2
for
diesel engines).
● Do not disconnect the discharged
vehicle battery from the vehicle.
● Switch off all unnecessary electrical consumers.
● Do not lean over the vehicle battery during jump starting.
● Do not allow the terminals of one
lead to touch those of the other
lead.● The vehicles must not come into contact with each other during
the jump starting process.
● Apply the parking brake, transmission in neutral,
automatic transmission in P.
● Open the positive terminal protection caps of both vehicle
batteries.
Lead connection order:
1. Connect the red lead to the positive terminal of the booster
vehicle battery.
2. Connect the other end of the red lead to the positive terminal of the
discharged vehicle battery.