engine VAUXHALL ASTRA J GTC 2018.5 Repair Manual
[x] Cancel search | Manufacturer: VAUXHALL, Model Year: 2018.5, Model line: ASTRA J GTC, Model: VAUXHALL ASTRA J GTC 2018.5Pages: 293, PDF Size: 8.28 MB
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Driving and operating197Dismounting the coupling ball bar
Open the protective flap and turn the
key to position c to unlock the
coupling ball bar.
Pull out rotary handle and turn
clockwise as far as it will go. Pull out coupling ball bar downwards.
Insert sealing plug in opening. Fold away socket.
All versions except 3-door hatchback:
Attach the rear side of the cover into
the recess of the bumper and fold the
front side upward.
Press fastenings outward.
Trailer stability assist
If the system detects snaking
movements, engine power is reduced
and the vehicle/trailer combination is selectively braked until the snaking
ceases. While system is working keep steering wheel as still as possible.
Trailer stability assist (TSA) is a
function of the Electronic Stability
Control 3 154.
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198Vehicle careVehicle careGeneral Information...................199
Accessories and vehicle modifications .......................... 199
Vehicle storage ........................199
End-of-life vehicle recovery .....200
Vehicle checks ........................... 200
Performing work ......................200
Bonnet ..................................... 200
Engine oil ................................. 201
Engine coolant ......................... 202
Power steering fluid .................203
Washer fluid ............................ 203
Brakes ..................................... 204
Brake fluid ............................... 204
Vehicle battery ......................... 204
Diesel fuel system bleeding .....206
Wiper blade replacement ........206
Bulb replacement .......................207
Halogen headlights ..................207
Adaptive forward lighting .........210
Fog lights ................................. 211
Front turn lights .......................213
Tail lights ................................. 215
Side turn lights ......................... 218
Number plate light ...................220Interior lights ............................ 220
Instrument panel illumination ...220
Electrical system ........................221
Fuses ....................................... 221
Engine compartment fuse box . 222
Instrument panel fuse box .......224
Load compartment fuse box ....225
Vehicle tools .............................. 226
Tools ........................................ 226
Wheels and tyres .......................228
Winter tyres ............................. 228
Tyre designations ....................228
Tyre pressure .......................... 229
Tyre pressure monitoring system .................................... 230
Tread depth ............................. 233
Changing tyre and wheel size . 233
Wheel covers ........................... 234
Tyre chains .............................. 234
Tyre repair kit .......................... 234
Wheel changing .......................237
Spare wheel ............................ 241
Jump starting ............................. 245
Towing ....................................... 246
Towing the vehicle ...................246
Towing another vehicle ...........247Appearance care .......................248
Exterior care ............................ 248
Interior care ............................. 251
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Vehicle care199General Information
Accessories and vehicle modifications
We recommend the use of genuine
parts and accessories and factory
approved parts specific for your
vehicle type. We cannot assess or guarantee reliability of other products
- even if they have a regulatory or
otherwise granted approval.
Any modification, conversion or other changes made to standard vehicle
specifications (including, without
limitation, software modifications,
modifications of the electronic control
units) may invalidate the warranty
offered by Vauxhall. Furthermore,
such changes may affect driver
assistance systems, may impact fuel
consumption, CO 2 emissions and
other emissions of the vehicle and
cause the vehicle to no longer
conform to the operating permit,
impacting the validity of your vehicle
registration.Caution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Vehicle storage
Storage for a long period of time
If the vehicle is to be stored for several months:
● Wash and wax the vehicle.
● Have the wax in the engine compartment and underbody
checked.
● Clean and preserve the rubber seals.
● Fill up fuel tank completely.
● Change the engine oil.
● Drain the washer fluid reservoir.
● Check the coolant antifreeze and
corrosion protection.
● Adjust tyre pressure to the value specified for full load.
● Park the vehicle in a dry, wellventilated place. Engage first or
reverse gear or set selector lever
to P. Prevent the vehicle from
rolling.
● Do not apply the parking brake.
● Open the bonnet, close all doors and lock the vehicle.
● Disconnect the clamp from the negative terminal of the vehicle
battery. Beware that all systems
are not functional, e.g. anti-theft
alarm system.
Putting back into operation
When the vehicle is to be put back into
operation:
● Connect the clamp to the negative terminal of the vehicle
battery. Activate the electronics
of the power windows.
● Check tyre pressure.
● Fill up the washer fluid reservoir.
● Check the engine oil level.
● Check the coolant level.
● Fit the number plate if necessary.
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200Vehicle careEnd-of-life vehicle recoveryInformation on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our website, where legally required. Only
entrust this work to an authorised
recycling centre.
Gas vehicles must be recycled by a
service centre authorised for gas
vehicles.Vehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating even if the ignition is off.
9 Danger
The ignition system and Xenon
headlights use extremely high
voltage. Do not touch.
Bonnet
Opening
Pull the release lever and return it to
its original position.
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Vehicle care201
Move the safety catch sideways to theleft vehicle side and open the bonnet.
Secure the bonnet support.
If the bonnet is opened during an
Autostop, the engine will be restarted automatically for safety reasons.
Closing
Before closing the bonnet, press the
support into the holder.
Lower the bonnet and allow it to fall
into the latch from a low height
(20-25 cm). Check that the bonnet is engaged.Caution
Do not press the bonnet into the
latch, to avoid dents.
Engine oil
Check the engine oil level manually
on a regular basis to prevent damage
to the engine. Ensure that the correct specification of oil is used.
Recommended fluids and lubricants
3 253.
The maximum engine oil
consumption is 0.6 l per 1000 km.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least five minutes.Caution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.
Pull out the dipstick, wipe it clean,
reinsert it fully, pull out and read the
engine oil level.
Different dipsticks are used
depending on engine variant.
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202Vehicle care
When the engine oil level has
dropped to the MIN mark, top up
engine oil.
We recommend the use of the same
grade of engine oil that was used at
last change.
The engine oil level must not exceed
the MAX mark on the dipstick.Caution
Overfilled engine oil must be
drained or suctioned out.
Capacities 3 267.
Fit the cap on straight and tighten it.
Engine coolant The coolant provides freeze
protection down to approx. -28 °C. In
cold regions with very low
temperatures, the factory filled
coolant provides frost protection
down to approx. -37 °C.
Caution
Only use approved antifreeze.
Coolant and antifreeze 3 253.
Coolant levelCaution
Too low a coolant level can cause
engine damage.
If the cooling system is cold, the
coolant level should be above the
filling line mark. Top up if the level is
low.
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Vehicle care2039Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
To top up, use a 1:1 mixture of
approved coolant concentrate mixed
with clean tap water. If no coolant
concentrate is available, use clean
tap water. Install the cap tightly. Have
the coolant concentration checked
and have the cause of the coolant
loss remedied by a workshop.
Power steering fluid
Caution
Extremely small amounts of
contamination can cause steering
system damage and cause it to not work properly. Do not allow
contaminates to contact the fluid
side of the reservoir cap/dipstick or
from entering the reservoir.
Power steering fluid level normally
does not have to be checked. If an
unusual noise sounds during steering or the power steering reacts
unusually, seek the assistance of a workshop.
Washer fluid
Fill with clean water mixed with a
suitable quantity of approved
windscreen washer fluid which
contains antifreeze.
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204Vehicle careCaution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
after a sudden drop in
temperature.
Use of washer fluid containing
isopropanol can damage exterior
lamps.
Washer fluid 3 253.
Brakes In the event of minimum thickness ofthe brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake lining replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MIN and MAX marks.
If fluid level is below MIN seek the
assistance of a workshop.
Brake and clutch fluid 3 253.
Vehicle battery
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
four weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
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206Vehicle care● See the Owner's Manual forfurther information.
● Explosive gas may be present in the vicinity of the vehicle battery.
Diesel fuel system bleeding If the tank has been run dry, the diesel
fuel system must be bled. Switch on
the ignition three times for
15 seconds at a time. Then crank the
engine for a maximum of
40 seconds. Repeat this process after
no less than five seconds. If the
engine fails to start, seek the
assistance of a workshop.Wiper blade replacement
Windscreen
Lift the wiper arm until it stays in the
raised position, press button to
disengage the wiper blade and
remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Rear window
Lift wiper arm. Disengage wiper blade as shown in illustration and remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Page 209 of 293

Vehicle care207Bulb replacement
Switch off the ignition and switch off
the relevant switch or close the doors.
Only hold a new bulb at the base. Do
not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Replace headlight bulbs from within
the engine compartment.
Bulb check After a bulb replacement switch on
the ignition, operate and check the
lights.Halogen headlights
4-door saloon
Halogen headlights with separate
bulbs for low beam and high beam.
Low beam (1) outer bulb.
High beam (2) inner bulb.
Sidelight/Daytime running light (3) .
Low beam (1)
1. Rotate the cap (1) anticlockwise
and remove it.