engine VAUXHALL COMBO D 2017.5 Workshop Manual

Driving and operating137Trailer hitch
General information
Only use towing equipment that has
been approved for your vehicle.
Vehicles with natural gas engine may
require special towing equipment.
Entrust retrofitting of towing
equipment to a workshop. It may be
necessary to make changes that
affect the cooling system, heat
shields or other equipment.
Fitting of towing equipment could
cover the opening of the towing eye.
If this is the case use the coupling ball bar for towing. Always keep the
coupling ball bar in the vehicle.
Driving characteristics and towing tips
Before attaching a trailer, lubricate
the coupling ball. However, do not do so if a stabiliser, which acts on the
coupling ball, is being used to reduce
snaking movements.For trailers with low driving stability
and caravan trailers with a permitted
gross vehicle weight of more than
1300 kg the use of a stabiliser is
strongly recommended when driving
above 50 mph.
If the trailer starts snaking, drive more slowly, do not attempt to correct the
steering and brake sharply if
necessary.
When driving downhill, drive in the
same gear as if driving uphill and
drive at a similar speed.
Adjust tyre pressure to the value
specified for full load 3 190.
Trailer towing
Trailer loads The permissible trailer loads are
vehicle and engine-dependent
maximum values which must not be
exceeded. The actual trailer load is the difference between the actual
gross weight of the trailer and the
actual coupling socket load with the
trailer coupled.The permissible trailer loads are
specified in the vehicle documents. In general, they are valid for gradients
up to max. 12%.
The permitted trailer load applies up
to the specified incline and up to an
altitude of 1000 metres above sea
level. Since engine power decreases
as altitude increases due to the air
becoming thinner, therefore reducing
climbing ability, the permissible gross
train weight also decreases by 10%
for every 1000 metres of additional
altitude. The gross train weight does
not have to be reduced when driving
on roads with slight inclines (less than 8%, e.g. motorways).
The permissible gross train weight
must not be exceeded. This weight is
specified on the identification plate
3 180.
Vertical coupling load
The vertical coupling load is the load
exerted by the trailer on the coupling
ball. It can be varied by changing the
weight distribution when loading the
trailer.

Vehicle care139Vehicle careGeneral Information...................139
Accessories and vehicle modifications .......................... 139
Vehicle storage ........................140
End-of-life vehicle recovery .....140
Vehicle checks ........................... 141
Performing work ......................141
Bonnet ..................................... 141
Engine oil ................................. 142
Engine coolant ......................... 143
Power steering fluid .................144
Washer fluid ............................ 144
Brakes ..................................... 144
Brake fluid ............................... 145
Vehicle battery ......................... 145
Wiper blade replacement ........147
Bulb replacement .......................148
Halogen headlights ..................148
Fog lights ................................. 150
Tail lights ................................. 150
Side turn signal lights ..............151
Centre high-mounted brake light ......................................... 151
Number plate light ...................151Interior lights ............................ 152
Instrument panel illumination ...153
Electrical system ........................154
Fuses ....................................... 154
Engine compartment fuse box . 155
Instrument panel fuse box .......156
Vehicle tools .............................. 158
Tools ........................................ 158
Wheels and tyres .......................158
Winter tyres ............................. 158
Tyre designations ....................159
Tyre pressure .......................... 159
Tyre pressure monitoring
system .................................... 160
Tread depth ............................. 161
Changing tyre and wheel size . 162 Wheel covers ........................... 162
Tyre chains .............................. 162
Tyre repair kit .......................... 163
Wheel changing .......................165
Spare wheel ............................ 167
Jump starting ............................. 169
Towing ....................................... 171
Towing the vehicle ...................171
Towing another vehicle ...........171
Appearance care .......................172
Exterior care ............................ 172
Interior care ............................. 174General Information
Accessories and vehiclemodifications
We recommend the use of genuine
parts and accessories and factory
approved parts specific for your
vehicle type. We cannot assess or guarantee reliability of other products
- even if they have a regulatory or
otherwise granted approval.
Any modification, conversion or other
changes made to standard vehicle
specifications (including, without
limitation, software modifications,
modifications of the electronic control units) may invalidate the warrantyoffered by Vauxhall. Furthermore,
such changes may impact fuel
consumption, CO 2 emissions and
other emissions of the vehicle and
cause the vehicle to no longer
conform to the type approval,
impacting the validity of your vehicle
registration.

140Vehicle careCaution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Vehicle storage
Storage for a long period of time
If the vehicle is to be stored for several months:
● Wash and wax the vehicle.
● Have the wax in the engine compartment and underbody
checked.
● Clean and preserve the rubber seals.
● Fill up fuel tank completely.
● Change the engine oil.
● Drain the washer fluid reservoir.
● Check the coolant antifreeze and
corrosion protection.
● Adjust tyre pressure to the value specified for full load.
● Park the vehicle in a dry, wellventilated place. Engage first or
reverse gear to prevent the
vehicle from rolling.
● Do not apply the parking brake.
● Open the bonnet, close all doors and lock the vehicle.
● Disconnect the clamp from the negative terminal of the vehicle
battery. Beware that all systems
are not functional, e.g. anti-theft
locking system.
Putting back into operation
When the vehicle is to be put back into operation:
● Connect the clamp to the negative terminal of the vehicle
battery. Activate the electronics
of the power windows.
● Check tyre pressure.
● Fill up the washer fluid reservoir.
● Check the engine oil level.
● Check the coolant level.
● Fit the number plates if necessary.End-of-life vehicle recovery
Information on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our website. Only entrust this work to an
authorised recycling centre.
Natural gas vehicles must be recycled by a service centre authorised for
natural gas vehicles.

Vehicle care141Vehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating even if the ignition is off.
9 Danger
The ignition system use extremely
high voltage. Do not touch.
Bonnet
Opening
Pull the release lever (located on the
lower left side of the instrument panel) and return it to its original position.
Move the safety catch sideways and
open the bonnet.
Secure the bonnet support.

142Vehicle careIf the bonnet is opened during anAutostop, the engine will be restarted automatically for safety reasons.
Stop-start system 3 115.
Closing Before closing the bonnet, press the
support into the holder.
Lower the bonnet and allow it to fall
into the latch from a low height
(20-25 cm). Check that the bonnet is
engaged.Caution
Do not press the bonnet into the
latch, to avoid dents.
Engine oil
Check the engine oil level manually
on a regular basis to prevent damage
to the engine. Ensure that the correct specification of oil is used.
Recommended fluids and lubricants
3 177.
Low engine oil level control indicator
S 3 87.
The maximum engine oil
consumption is 0.6 litres per
600 miles.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least five minutes.Caution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.
Pull out the dipstick, wipe it clean,
insert it to the stop on the handle, pull
out and read the engine oil level.
Insert dipstick to the stop on the
handle and make half a turn.
Notice
Different dipsticks may be used
depending on engine variant.
When the engine oil level has
dropped to the MIN mark, top up
engine oil.
Notice
The engine in your vehicle may differ from the illustrations shown.

Vehicle care143
We recommend the use of the same
grade of engine oil that was used at
last change.
The engine oil level must not exceed
the MAX mark on the dipstick.
Caution
Overfilled engine oil must be
drained or suctioned out.
Capacities 3 189.
Fit the cap on straight and tighten it.
Engine coolant
The coolant provides freeze
protection down to approx. -28 °C. In
cold regions with very low
temperatures, the factory filled
coolant provides frost protection
down to approx. -37 °C.Caution
Only use approved antifreeze.
Coolant and antifreeze 3 177.
Coolant level
Caution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be between the
MIN and MAX mark. Top up if the
level is low.
9 Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
To top up, use a 1:1 mixture of
approved coolant concentrate mixed
with clean tap water. If no coolant
concentrate is available, use clean
tap water. Install the cap tightly. Have

Vehicle care145Brake fluid9Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.
The brake fluid level must be between
the MIN and MAX marks.
When topping up, ensure maximum cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use high-performance brake
fluid approved for the vehicle.
Brake and clutch fluid 3 177.
Vehicle battery
The vehicle battery is located in the
engine compartment.
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the vehicle battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
four weeks can lead to vehicle battery
discharge. Disconnect the clamp from
the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
The anti-theft alarm siren must be deactivated as follows: Switch theignition on then off, disconnect the
vehicle's battery within 15 seconds.
Battery discharge protection 3 104.

148Vehicle careBulb replacement
Switch off the ignition and switch off
the relevant switch or close the doors.
Only hold a new bulb at the base! Do not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Replace headlight bulbs from within
the engine compartment.
Bulb check After a bulb replacement, switch on
the ignition, operate and check the
lights.Halogen headlights
Headlights have separate systems for low beam/sidelight 1 (outer bulb),
high beam/daytime running light 2
(inner bulb).
To access bulbs, pull off protective
covers.
Low beam 1. Remove protective cover.
2. Detach connector from bulb.
3. Disengage wire clip and remove bulb from reflector.
4.Insert new bulb in reflector so that
the locating tab of the bulb aligns
with the reflector recess.
5. Attach connector to bulb.
6. Engage wire clip.
7. Install protective cover.
High beam 1. Remove protective cover.
2. Detach connector from bulb.
3. Disengage wire clip and remove bulb from reflector.

154Vehicle careElectrical systemFuses
Data on the replacement fuse must
match the data on the defective fuse.
There are two fuse boxes in the
vehicle:
● on the right of the engine compartment, next to the vehicle
battery
● in left-hand drive vehicles; on the
left-hand side of the instrument
panel or, in right-hand drive
vehicles; on the right-hand side
of the instrument panel, behind a
cover
Before replacing a fuse, turn off the
respective switch and the ignition.
There are different types of fuses in
the vehicle.
Depending on the type of fuse, a
blown fuse can be recognised by its
melted wire. Do not replace the fuse
until the cause of the fault has been
remedied.
It is advisable to carry a full set of
fuses.
Some functions are protected by
several fuses. Fuses may also be
inserted without existence of a
function.
Notice
Not all fuse box descriptions in this
Owner's Manual may apply to your
vehicle. Refer to the fuse box label,
where fitted.
Fuse extractor
Use a fuse extractor to remove fuses.

Vehicle care155
To help in replacing fuses, a fuse
extractor may be used.
Place the fuse extractor on the
various types of fuse from the top or
side, and withdraw fuse.
Engine compartment fuse
box
The fuse box is on the right of the
engine compartment, next to the
vehicle battery.
To remove the protective cover and
access the fuses, remove the two
screws (see illustration).