engine VAUXHALL COMBO D 2017 Workshop Manual

Vehicle care137Caution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Vehicle storage
Storage for a long period of time
If the vehicle is to be stored for several months:
● Wash and wax the vehicle.
● Have the wax in the engine compartment and underbody
checked.
● Clean and preserve the rubber seals.
● Fill up fuel tank completely.
● Change the engine oil.
● Drain the washer fluid reservoir.
● Check the coolant antifreeze and
corrosion protection.
● Adjust tyre pressure to the value specified for full load.
● Park the vehicle in a dry, wellventilated place. Engage first or
reverse gear to prevent the
vehicle from rolling.
● Do not apply the parking brake.
● Open the bonnet, close all doors and lock the vehicle.
● Disconnect the clamp from the negative terminal of the vehicle
battery. Beware that all systems
are not functional, e.g. anti-theft
locking system.
Putting back into operation
When the vehicle is to be put back into operation:
● Connect the clamp to the negative terminal of the vehicle
battery. Activate the electronics
of the power windows.
● Check tyre pressure.
● Fill up the washer fluid reservoir.
● Check the engine oil level.
● Check the coolant level.
● Fit the number plates if necessary.End-of-life vehicle recovery
Information on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our website. Only entrust this work to an
authorised recycling centre.
Natural gas vehicles must be recycled by a service centre authorised for
natural gas vehicles.

138Vehicle careVehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating even if the ignition is off.
9 Danger
The ignition system use extremely
high voltage. Do not touch.
Bonnet
Opening
Pull the release lever and return it to
its original position.
Move the safety catch sideways and
open the bonnet.
Secure the bonnet support.

Vehicle care139If the bonnet is opened during an
Autostop , the engine will be restarted
automatically for safety reasons.
Stop-start system 3 113.
Closing Before closing the bonnet, press the
support into the holder.
Lower the bonnet and allow it to fall
into the latch from a low height
(20-25 cm). Check that the bonnet is
engaged.Caution
Do not press the bonnet into the
latch, to avoid dents.
Engine oil
Check the engine oil level manually
on a regular basis to prevent damage
to the engine. Ensure that the correct specification of oil is used.
Recommended fluids and lubricants
3 173.
Low engine oil level control indicator
S 3 86.
The maximum engine oil
consumption is 0.6 litres per
1000 km.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least five minutes.Caution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.
Pull out the dipstick, wipe it clean,
insert it to the stop on the handle, pull
out and read the engine oil level.
Insert dipstick to the stop on the
handle and make half a turn.
Notice
Different dipsticks may be used
depending on engine variant.
When the engine oil level has
dropped to the MIN mark, top up
engine oil.
Notice
The engine in your vehicle may differ from the illustrations shown.

140Vehicle care
We recommend the use of the same
grade of engine oil that was used at
last change.
The engine oil level must not exceed
the MAX mark on the dipstick.
Caution
Overfilled engine oil must be
drained or suctioned out.
Capacities 3 184.
Fit the cap on straight and tighten it.
Engine coolant
The coolant provides freeze
protection down to approx. -28 °C. In
cold regions with very low
temperatures, the factory filled
coolant provides frost protection
down to approx. -37 °C.Caution
Only use approved antifreeze.
Coolant level
Caution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be between the
MIN and MAX mark. Top up if the
level is low.
9 Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
To top up, use a 1:1 mixture of
approved coolant concentrate mixed
with clean tap water. If no coolant
concentrate is available, use clean
tap water. Install the cap tightly. Have

142Vehicle careBrake fluid9Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.
The brake fluid level must be between
the MIN and MAX marks.
When topping up, ensure maximum cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use high-performance brake
fluid approved for the vehicle.
Brake and clutch fluid 3 173.
Vehicle battery
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the vehicle battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
four weeks can lead to vehicle battery
discharge. Disconnect the clamp from
the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
The anti-theft alarm siren must be
deactivated as follows: Switch the
ignition on then off, disconnect the
vehicle's battery within 15 seconds.
Battery discharge protection 3 103.
Replacing the vehicle battery Notice
Any deviation from the instructions
given in this paragraph may lead to
a temporary deactivation of the stop-
start system.
In vehicles with stop-start system,
ensure the correct battery is used
when replacing the vehicle battery.
We recommend that you have the
vehicle battery replaced by a
workshop.
Stop-start system 3 113.

144Vehicle careWiper blade on rear swing door
Lift wiper arm, press and hold
retaining clip and detach wiper blade.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Wiper blade on tailgate
Lift wiper arm, press retaining clips to
detach wiper blade.
Attach the wiper blade to the wiper
arm and push until it engages.
Lower wiper arm carefully.
Bulb replacement
Switch off the ignition and switch off
the relevant switch or close the doors.
Only hold a new bulb at the base! Do not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Replace headlight bulbs from within
the engine compartment.
Bulb check
After a bulb replacement, switch on
the ignition, operate and check the
lights.

150Vehicle careRemovable rear courtesy light
1. Press the button at the top of thelamp assembly to release it.
2.Prise the lamp assembly out at the
points illustrated.
3. Renew bulb, ensuring it engages correctly.
4. Reinstall lamp assembly.
Instrument panel illumination
Have bulbs replaced by a workshop.Electrical system
Fuses Data on the replacement fuse must
match the data on the defective fuse.
There are two fuse boxes in the
vehicle:
● on the right of the engine compartment, next to the vehicle
battery
● behind a cover on the lower part of the instrument panel, on the
driver's side
Before replacing a fuse, turn off the respective switch and the ignition.
There are different types of fuses in
the vehicle.

152Vehicle careEngine compartment fuse
box
The fuse box is on the right of the
engine compartment, next to the
vehicle battery.
To remove the protective cover and
access the fuses, remove the two
screws (see illustration).
No.CircuitF09Rear door switchF10HornF14High beamF15PTCI heaterF19Air conditioning systemF20Heated rear windowF21Fuel pumpF30Fog lightsF84CNG systemF85Power outletsF86Cigarette lighter/Heated seatsF87Stop-start systemF88Mirror heating
After having changed defective fuses
refit the fuse box cover.
If the fuse box cover is not closed
correctly, malfunction may occur.

156Vehicle careIncorrect tyre pressures will impair
safety, vehicle handling, comfort and
fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify the engine identifier code.
Engine data 3 178.
2. Identify the respective tyre.
The tyre pressure tables show all possible tyre combinations 3 185.
For the tyres approved for your
vehicle, refer to the EEC Certificate of
Conformity provided with your vehicle or other national registration
documents.
The driver is responsible for correct
adjustment of tyre pressures.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
9 Warning
For specific tyres the
recommended tyre pressure as
shown in the tyre pressure table may exceed the maximum tyre
pressure as indicated on the tyre.
Never exceed the maximum tyre
pressure as indicated on the tyre.
If the tyre pressure must be reduced
or increased on a vehicle with tyre
pressure monitoring system, switch
off ignition.
Temperature dependency
The tyre pressure depends on the
temperature of the tyre. During
driving, tyre temperature and
pressure increase. Tyre pressure
values provided on the tyre
information label and tyre pressure
chart are valid for cold tyres, which means at 20 °C.
The pressure increases by nearly
1.5 psi for a 10 °C temperature
increase. This must be considered
when warm tyres are checked.
Tyre pressure monitoring
system
The Tyre Pressure Monitoring
System (TPMS) uses radio and
sensor technology to check tyre
pressure levels.Caution
Tyre pressure monitoring system
warns only about low tyre pressure condition and does not replace
regular tyre maintenance by the
driver.
The TPMS sensors monitor the air pressure in the tyres and transmit tyre
pressure readings to a receiver
located in the vehicle.
All wheels must be equipped with
pressure sensors and the tyres must
have the prescribed pressure.
Tyre pressure chart 3 185.

160Vehicle care
5. Screw the flexible filler hose ontothe tyre valve.
6. The switch on the compressor must be set to J.
7. Connect the compressor plug to the power outlet or cigarette
lighter socket.
To avoid discharging the vehicle
battery, we recommend running
the engine.8. Set the rocker switch on the compressor to I. The tyre is filled
with sealant.
9. All of the sealant is pumped into the tyre. Then the tyre is inflated.
Tyre pressure 3 185. When the
correct pressure is obtained,
switch off the compressor.
10. If a pressure of 1.5 bar is not obtained within five minutes,
remove the tyre repair kit. Move
the vehicle one tyre rotation.
Reattach the tyre repair kit and
continue the filling procedure for five minutes. If a pressure of
1.8 bar is still not obtained within
five minutes, the tyre is too badly
damaged. Seek the assistance of
a workshop.
Do not run the compressor longer
than 20 minutes.
11. Detach the tyre repair kit.
12. Remove any excess sealant using a cloth.
13. Take the label indicating maximum permitted speed from
the sealant bottle and affix in the
driver's field of view.
14. Continue driving immediately so that sealant is evenly distributedin the tyre. After driving approx.
6 miles (but no more than 10 minutes), stop and check tyre
pressure. Screw compressor air
hose directly onto tyre valve and
compressor when doing this.