engine VAUXHALL COMBO E 2019.75 Repair Manual

Driving and operating205Petrol and diesel refuellingDepending on the version, place the
key in the lock and unlock the cap.
To open, turn the cap slowly
anticlockwise.
The fuel filler cap can be attached to
the hook on the fuel filler flap.
Place the nozzle in straight position to the filler neck and press with slight
force to insert.
To refuel, switch on pump nozzle.
After the automatic cut-off, the tank can be topped up by operating the
pump nozzle a maximum of two more
times.
Caution
Wipe off any overflowing fuel
immediately.
To close, turn the fuel filler cap
clockwise until it clicks.
Close the flap and allow it to engage.
Fuel filler cap
Only use genuine fuel filler caps.
Diesel-engined vehicles have special fuel filler caps.
Trailer hitch
General information
Only use towing equipment that has
been approved for your vehicle.
Entrust retrofitting of towing
equipment to a workshop. It may be
necessary to make changes that
affect the cooling system, heat
shields or other equipment.
The bulb outage detection function for
trailer brake light cannot detect a
partial bulb outage e.g. in case of four
bulbs with a power of 5 W each, the
function only detects lamp outage
when only a single 5 W lamp remains
or none remain.
Fitting of towing equipment could
cover the opening of the towing eye.
If this is the case use the coupling ball bar for towing. Always keep the
coupling ball bar in the vehicle to have
it on hand if needed.

206Driving and operatingDriving characteristics andtowing tips
Before attaching a trailer, lubricate the coupling ball. However, do not do
so if a stabiliser, which acts on the coupling ball, is being used to reduce snaking movements.
During trailer towing do not exceed a
speed of 50 mph. A maximum speed
of 60 mph is only appropriate if an
oscillation damper is used and the
permissible gross trailer weight does
not exceed the vehicle's curb weight.
For trailers with low driving stability
and caravan trailers, the use of an
oscillation damper is strongly
recommended.
If the trailer starts snaking, drive more slowly, do not attempt to correct the
steering and brake sharply if
necessary.
When driving downhill, drive in the
same gear as if driving uphill and
drive at a similar speed.
Adjust tyre pressure to the value
specified for full load 3 263.Trailer towing
Trailer loads The permissible trailer loads are
vehicle and engine-dependent
maximum values which must not be
exceeded. The actual trailer load is the difference between the actual
gross weight of the trailer and the
actual coupling socket load with the
trailer coupled.
The permissible trailer loads are
specified in the vehicle documents. In general, they are valid for gradients
up to 12%.
The permissible trailer load applies
up to the specified incline and at sea
level. Since engine power decreases
as altitude increases due to the air
becoming thinner, therefore reducing
climbing ability, the permissible gross
train weight also decreases by 10%
for every 1000 metres of altitude. The gross train weight does not have to be
reduced when driving on roads with
slight inclines (less than 8%, e.g.
motorways).The permissible gross train weight
must not be exceeded. This weight is specified on the identification plate
3 256.
Vertical coupling load
The vertical coupling load is the load
exerted by the trailer on the coupling
ball. It can be varied by changing the
weight distribution when loading the
trailer.
The maximum permissible vertical
coupling load is specified on the
towing equipment identification plate
and in the vehicle documents.
Always aim for the maximum vertical
coupling load, especially in the case
of heavy trailers. The vertical coupling load should never fall below 25 kg.
Rear axle load When the trailer is coupled and the
towing vehicle fully loaded, the
permissible rear axle load (see
identification plate or vehicle
documents) may be exceeded by
60 kg , the gross vehicle weight rating
must not be exceeded. If the

Driving and operating2091. Connect the trailer plug to thesocket and fasten the breakaway
stopping cable to the eye on the
carrier.
2. Attach the trailer.
Type C
1. Remove the safety splint.
2. Pull the lever and open the towing
ring.
3. Attach the trailer, close the towing
ring and fix the splint.
4. Connect the trailer plug to the socket and attach the breakaway
stopping cable to the eye on the
carrier.
Trailer stability assist If the system detects snaking
movements, engine power is reduced
and the vehicle / trailer combination is
selectively braked until the snaking
ceases. While system is working keep
steering wheel as still as possible.
Trailer stability assist is a function of
the Electronic Stability Control 3 163.

210Vehicle careVehicle careGeneral Information...................210
Accessories and vehicle modifications .......................... 210
Vehicle storage ........................211
End-of-life vehicle recovery .....212
Vehicle checks ........................... 212
Performing work ......................212
Bonnet ..................................... 212
Engine oil ................................. 213
Engine coolant ......................... 214
Washer fluid ............................ 215
Brakes ..................................... 215
Brake fluid ............................... 215
Vehicle battery ......................... 216
Diesel fuel system bleeding .....218
Wiper blade replacement ........218
Bulb replacement .......................219
Halogen headlights ..................219
LED headlights ........................ 221
Front fog lights ......................... 221
Front turn lights .......................222
Tail lights ................................. 223
Side turn lights ......................... 225
Number plate light ...................226
Interior lights ............................ 226Electrical system........................226
Fuses ....................................... 226
Engine compartment fuse box . 227
Instrument panel fuse box .......228
Vehicle tools .............................. 229
Tools ........................................ 229
Wheels and tyres .......................230
Winter tyres ............................. 230
Tyre designations ....................230
Tyre pressure .......................... 231
Tyre deflation detection system .................................... 232
Tread depth ............................. 233
Changing tyre and wheel size . 233
Wheel covers ........................... 234
Tyre chains .............................. 234
Tyre repair kit .......................... 234
Wheel changing .......................237
Spare wheel ............................ 239
Jump starting ............................. 242
Towing ....................................... 244
Towing the vehicle ...................244
Towing another vehicle ...........245
Appearance care .......................246
Exterior care ............................ 246
Interior care ............................. 248
Floor mats ............................... 249General Information
Accessories and vehicle modifications
We recommend the use of genuine parts and accessories and factory
approved parts specific for your
vehicle type. We cannot assess or
guarantee reliability of other products - even if they have a regulatory or
otherwise granted approval.
Any modification, conversion or other
changes made to standard vehicle
specifications (including, without
limitation, software modifications,
modifications of the electronic control units) may invalidate the warranty
offered by Vauxhall. Furthermore,
such changes may affect driver
assistance systems, may impact fuel
consumption, CO 2 emissions and
other emissions of the vehicle and
cause the vehicle to no longer
conform to the operating permit,
impacting the validity of your vehicle
registration.

Vehicle care211Caution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Cold protection covers
In order to prevent the accumulation
of snow at the radiator cooling fan, it is recommended to install removable
protection covers.
The protection covers must be
professionally installed, consult a
workshop.
Caution
The protection covers must be removed when one of the
following conditions occurs:
● The ambient temperature is above 10 °C.
● When the vehicle is towed.
● The vehicle is driven at speeds
above 75 mph.
Vehicle storage
Storage for a long period of timeIf the vehicle is to be stored for several
months:
● Wash and wax the vehicle.
● Have the wax in the engine compartment and underbody
checked.
● Clean and preserve the rubber seals.
● Fill up fuel tank completely.
● Change the engine oil.
● Drain the washer fluid reservoir.
● Check the coolant antifreeze and
corrosion protection.
● Adjust tyre pressure to the value specified for full load.
● Park the vehicle in a dry, well ventilated place. Engage first or
reverse gear or set selector lever to P. Prevent the vehicle from
rolling.
● Do not apply the parking brake.● Open the bonnet, close all doors and lock the vehicle.
● Disconnect the clamp from the negative terminal of the vehicle
battery. Note that all systems are
not functional, e.g. anti-theft
alarm system.
Putting back into operation When the vehicle is to be put back into
operation:
● Connect the clamp to the negative terminal of the vehicle
battery. Initialize the power
windows 3 40.
● Check tyre pressure.
● Fill up the washer fluid reservoir.
● Check the engine oil level.
● Check the coolant level.
● Fit the number plate if necessary.

212Vehicle careEnd-of-life vehicle recoveryInformation on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our website, where legally required. Only
entrust this work to an authorised
recycling centre.Vehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating even if the ignition is off.
9 Danger
The ignition system uses
extremely high voltage. Do not
touch.
Bonnet
Opening
Open the driver's door.
Pull the release lever and return it to
its original position.

Vehicle care213
Push the safety catch upwards and
open the bonnet.
Secure the bonnet support.
Closing
Before closing the bonnet, press the
support into the holder.
Lower the bonnet and let it fall into the
latch from a low height (20-25 cm).
Check that the bonnet is engaged.Caution
Do not press the bonnet into the
latch to avoid dents.
Engine oil
Check the engine oil level manually
on a regular basis to prevent damage
to the engine. Ensure that the correct
specification of engine oil is used.
Recommended fluids and lubricants
3 254.
The maximum engine oil
consumption is 0.6 l per 600 miles.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 5 min.
Caution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.
Pull out the dipstick, wipe it clean,
reinsert it fully, pull out and read the
engine oil level.

214Vehicle care
Different dipsticks are used
depending on engine variant.
When the engine oil level has
dropped to the MIN mark, top up the
engine oil.
We recommend the use of the same
grade of engine oil that was used at
last change.
The engine oil level must not exceed the MAX mark on the dipstick.Caution
Overfilled engine oil must be
drained or suctioned out. If the oil exceeds the maximum level, do
not start the vehicle and contact a
workshop.
Capacities 3 263.
Fit the cap on straight and tighten it.
Engine coolant The factory filled coolant provides
freeze protection down to approx.
-37 °C.
Caution
Only use approved antifreeze.
Coolant and antifreeze 3 254.
Coolant levelCaution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be above the
MIN mark. Top up if the level is low.

Vehicle care2159Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
To top up, use a 1:1 mixture of
released coolant concentrate mixed
with clean tap water. If no coolant
concentrate is available, use clean
tap water. Install the cap tightly. Have
the coolant concentration checked
and have the cause of the coolant
loss remedied by a workshop.
Washer fluid
Fill with clean water mixed with a
suitable quantity of approved
windscreen washer fluid which
contains antifreeze.
The washer fluid level has to be
underneath the MAX mark.
Caution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
a sudden drop in temperature.
Washer fluid 3 254.
Brakes
In the event of minimum thickness of
the brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake lining replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.

216Vehicle care
The brake fluid level must be betweenthe DANGER and MAX marks.
If fluid level is below DANGER, seek
the assistance of a workshop.
Brake and clutch fluid 3 254.
Vehicle battery
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
four weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
Battery discharge protection 3 129.
Replacing the vehicle battery Notice
Any deviation from the instructions
given in this section may lead to
temporary deactivation or
disturbance of the stop-start system.
When the vehicle battery is being
replaced, please ensure that there
are no open ventilation holes in the
vicinity of the positive terminal. If a
ventilation hole is open in this area, it
must be closed off with a dummy cap,
and the ventilation in the vicinity of the negative terminal must be opened.
Ensure that the battery is always
replaced by the same type of battery.
The vehicle battery has to be
replaced by a workshop.
Stop-start system 3 147.
Charging the vehicle battery9 Warning
On vehicles with stop-start
system, ensure that the charging potential does not exceed 14.6 V
when using a battery charger.
Otherwise the vehicle battery may be damaged.
Jump starting 3 242.