brake VAUXHALL INSIGNIA 2014 Workshop Manual

Vehicle care217
General9Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
To top up use a 1:1 mixture of
released coolant concentrate mixed
with clean tap water. If no coolant
concentrate is available, use clean
tap water. Install the cap tightly. Have the coolant concentration checked
and have the cause of the coolant
loss remedied by a workshop.
Washer fluid
Fill with clean water mixed with a
suitable quantity of windscreen
washer fluid which contains
antifreeze. For the correct mixing ratio refer to the washer fluid container.
Caution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
a sudden drop in temperature.
Brakes
In the event of minimum thickness ofthe brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake lining replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.

218Vehicle care
The brake fluid level must be betweenthe MIN and the MAX marks.
When topping up, ensure maximum cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use high-performance brake
fluid approved for the vehicle. Brake
and clutch fluid 3 261.
Vehicle battery
Vehicles without stop-start system
will be equipped with a lead acid
battery. Vehicles with stop-start
system will be equipped with an AGM battery which is not a lead acid
battery.
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
4 weeks can lead to vehicle battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
The anti-theft alarm siren must be
deactivated as follows: Switch the
ignition on then off, disconnect the
vehicle's battery within 15 seconds.
Battery discharge protection 3 131.
Replacing the vehicle battery Notice
Any deviation from the instructions
given in this paragraph may lead to
a temporary deactivation of the stop-
start system.

Vehicle care227Tail lights5-door Hatchback/4-door
Saloon
1. Remove cover from the inside of the load compartment.
2. Unscrew three plastic securing
nuts from the inside by hand.
3. Carefully withdraw the lightassembly from the recesses and
remove.
4. Turn bulb holder anticlockwise and remove. Replace bulb by
withdrawing or turning:
Turn signal light 1
Rear fog light 2, only on driver side
Reverse light 3
Tail light and brake light are
designed as LEDs. In case of

228Vehicle care
failure, have LEDs replaced by a
workshop.
5. Insert bulb holder into the tail light
assembly and turn clockwise. Fit
light assembly with the retaining
pins into the recesses of the
vehicle body and tighten the
securing nuts from the inside of
the load compartment. Close
cover.
Sports Tourer/Country Tourer
1. Release and open the cover in the
tailgate.
2. Unscrew three plastic securing nuts by hand.
3. Carefully withdraw the lightassembly from the recesses and
remove.
4. Turn bulb holder anticlockwise and remove. Replace bulb by
withdrawing:
Reverse light 1
Turn signal light 2
Tail light, brake light and rear fog
light are designed as LEDs. In

234Vehicle care
No.Circuit1Transmission control module2Engine control module3–4–5Ignition, Transmission control
module, Engine control module6Windscreen wiper7–8Fuel injection, ignition system9Fuel injection, ignition system10Engine control module11Lambda probe12Starter13Sensor throttle heating14Lighting15Rear window wiperNo.Circuit16Vacuum pump, mass air flow
meter, water in fuel sensor, DC
transformer17–18Adaptive forward lighting19Adaptive forward lighting20Fuel pump21Rear power windows22ABS23Variable effort steering24Front power windows25Power outlets26ABS27Electric parking brake28Heated rear window29Left power seat30Right power seatNo.Circuit31Air conditioning system32Body control module33Heated front seats34Sunroof35Infotainment system36–37Right high beam38Left high beam39–40–41Vacuum pump42Radiator fan43Vehicle battery, DC transformer (only on vehicles with stop-start
system)44Headlamp washer system45Radiator fan

Vehicle care243
indicators (TWI). Their position is
indicated by markings on the
sidewall.
If there is more wear at the front than
the rear, swap round front wheels and rear wheels periodically. Ensure that
the direction of rotation of the wheels
remains the same.
Tyres age, even if they are not used.
We recommend tyre replacement
every 6 years.
Changing tyre and wheel
size If tyres of a different size than those
fitted at the factory are used, it may be necessary to reprogramme the
speedometer as well as the nominal tyre pressure and make other vehicle
modifications.
After converting to a different tyre
size, have the label with tyre
pressures replaced.9 Warning
Use of unsuitable tyres or wheels
may lead to accidents and will
invalidate the vehicle type
approval.
Wheel covers
Wheel covers and tyres that are
factory approved for the respective
vehicle and comply with all of the
relevant wheel and tyre combination requirements must be used.
If the wheel covers and tyres used are
not factory approved, the tyres must
not have a rim protection ridge.
Wheel covers must not impair brake
cooling.
9 Warning
Use of unsuitable tyres or wheel
covers could lead to sudden
pressure loss and thereby
accidents.
Wheel caps
Tyres of size 245/35 R20 have a
specific wheel cap. To remove the
cap from the dismantled wheel first
disengage the arms one by one. Then press the cap in the middle area from
behind and remove it.
To assemble first adjust the wheel
cap in order that the positioning leg
fits into the recess.
Tyre chains
Tyre chains are only permitted on the
front wheels.

244Vehicle care
Always use fine mesh chains that addno more than 10 mm to the tyre tread
and the inboard sides (including chain
lock).9 Warning
Damage may lead to tyre blowout.
5-door Hatchback, 4-door Saloon,
Sports Tourer
Tyre chains are only permitted on
tyres of size 205/60 R 16,
215/60 R 16, 225/55 R 17,
225/45 R 18, 225/50 R 17 and
235/45 R 18.
Country Tourer
Tyre chains are only permitted on
tyres of size 235/45 R 18.
Temporary spare wheel
The use of tyre chains is not permitted on the temporary spare wheel.
Tyre repair kit
Minor damage to the tyre tread can be
repaired with the tyre repair kit.
Do not remove foreign bodies from
the tyres.
Tyre damage exceeding 4 mm or that
is at tyre's side wall cannot be
repaired with the tyre repair kit.9 Warning
Do not drive faster than 50 mph.
Do not use for a lengthy period.
Steering and handling may be
affected.
If you have a flat tyre:
Apply the parking brake and engage
first gear, reverse gear or P.
The tyre repair kit is in a compartment
under the floor cover in the load
compartment.
1. Take the tyre repair kit from the compartment.
2. Remove the compressor.

Vehicle care247
Notice
The driving characteristics of the
repaired tyre is severely affected,
therefore have this tyre replaced.
If unusual noise is heard or the
compressor becomes hot, turn
compressor off for at least 30
minutes.
The built-in safety valve opens at a
pressure of 7 bar.
Note the expiry date of the kit. After
this date its sealing capability is no
longer guaranteed. Pay attention to
storage information on sealant
bottle.
Replace the used sealant bottle. Dispose of the bottle as prescribed
by applicable laws.
The compressor and sealant can be used from approx. -30 °C.
The adapters supplied can be used
to pump up other items e.g.
footballs, air mattresses, inflatable
dinghies etc. They are located on the
underside of the compressor. To
remove, screw on compressor air hose and withdraw adapter.Wheel changing
Some vehicles are equipped with a
tyre repair kit instead of a spare wheel 3 244.
Make the following preparations and
observe the following information:
■ Park the vehicle on a level, firm and
non-skid surface. The front wheels
must be in the straight-ahead
position.
■ Apply the parking brake and engage first gear, reverse gear or
P .
■ Remove the spare wheel 3 249.
■ Never change more than one wheel
at once.
■ Use the jack only to change wheels
in case of puncture, not for
seasonal winter or summer tyre
change.
■ If the ground on which the vehicle is standing is soft, a solid board
(max. 1 cm thick) should be placed
under the jack.
■ No people or animals may be in the
vehicle when it is jacked-up.■ Never crawl under a jacked-up vehicle.
■ Do not start the vehicle when it is raised on the jack.
■ Clean wheel nuts and thread with a
clean cloth before mounting the
wheel.9 Warning
Do not grease wheel bolt, wheel
nut and wheel nut cone.
1. Disengage wheel nut caps with a screwdriver and remove. Pull off

252Vehicle careJump startingDo not start with quick charger.
A vehicle with a discharged vehicle
battery can be started using jump
leads and the vehicle battery of
another vehicle.9 Warning
Be extremely careful when starting
with jump leads. Any deviation
from the following instructions can
lead to injuries or damage caused
by battery explosion or damage to the electrical systems of both
vehicles.
9 Warning
Avoid contact of the battery with
eyes, skin, fabrics and painted
surfaces. The fluid contains
sulphuric acid which can cause
injuries and damage in the event
of direct contact.
■ Never expose the vehicle battery to
naked flames or sparks.
■ A discharged vehicle battery can already freeze at a temperature of
0 °C. Defrost the frozen battery
before connecting jump leads.
■ Wear eye protection and protective
clothing when handling a battery.
■ Use a booster battery with the same voltage (12 Volts). Its
capacity (Ah) must not be much less than that of the discharged
vehicle battery.
■ Use jump leads with insulated terminals and a cross section of at
least 16 mm 2
(25 mm 2
for diesel
engines).
■ Do not disconnect the discharged vehicle battery from the vehicle.
■ Switch off all unnecessary electrical
consumers.
■ Do not lean over the vehicle battery
during jump starting.
■ Do not allow the terminals of one lead to touch those of the other
lead.■ The vehicles must not come into contact with each other during the
jump starting process.
■ Apply the parking brake, transmission in neutral, automatictransmission in P.
■ If there is a cover over the vehicle
battery, remove it to charge or jumpstart the vehicle battery. Lift up the
cover at the rear and unlatch it at
the front.
■ Open the positive terminal protection caps of both vehicle
batteries.

254Vehicle care
Country Tourer: insert a screwdriver
in the slot at the lower edge of the cap. Release the cap by carefully moving
the screwdriver downwards. To
prevent damage it is recommended to place a cloth between the screwdriver
and the frame.VXR: insert screwdriver in the slot at
the upper bend of the cap. Release
the cap by carefully moving the
screwdriver downwards. To prevent
damage it is recommended to place a
cloth between the screwdriver and
the frame.
The towing eye is stowed with the
vehicle tools 3 238.Screw in the towing eye as far as it will
go until it stops in a horizontal
position.
Attach a tow rope – or better still a tow
rod – to the towing eye.
The towing eye must only be used for
towing and not for recovering the
vehicle.
Switch on ignition to release steering wheel lock and to permit operation of
brake lights, horn and windscreen
wiper.
Transmission in neutral.