power VAUXHALL INSIGNIA 2015 Service Manual

216Vehicle care
■ Open bonnet, close all doors andlock the vehicle.
■ Disconnect the clamp from the negative terminal of the vehicle
battery. Beware that all systems are not functional, e.g. anti-theft alarm
system.
Putting back into operation When the vehicle is to be put back into
operation:
■ Connect the clamp to the negative terminal of the vehicle battery.
Activate the electronics of the
power windows.
■ Check tyre pressure.
■ Fill up the washer fluid reservoir.
■ Check the engine oil level.
■ Check the coolant level.
■ Fit the number plate if necessary.
End-of-life vehicle
recovery
Information on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on ourwebsite, where legally required. Only
entrust this work to an authorised
recycling centre.
Gas vehicles must be recycled by a
service centre authorised for gas
vehicles.Vehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating even if the ignition is off.

220Vehicle care
On another version the filling line
mark is inside the filler opening. To
check open the cap.
Additional cooling circuit for Turbo
engine
Coolant container is fixed at the air
cleaner housing.
If the cooling system is cold, the
coolant level should be above the
filling line mark. Top up if the level is
low.
General9 Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
To top up use a 1:1 mixture of
released coolant concentrate mixed
with clean tap water. If no coolant
concentrate is available, use clean
tap water. Install the cap tightly. Have the coolant concentration checked
and have the cause of the coolant
loss remedied by a workshop.
Power steering fluid
Caution
Extremely small amounts of
contamination can cause steering
system damage and cause it to not work properly. Do not allow
contaminates to contact the fluid
side of the reservoir cap/dipstick or
from entering the reservoir.
Power steering fluid level normally
does not have to be checked. If an
unusual noise sounds during steering or the power steering reacts
conspicuous seek the assistance of a
workshop.

Vehicle care237
No.Circuit1Transmission control module2Engine control module3–4–5Ignition, Transmission control
module, Engine control module6Windscreen wiper7–8Fuel injection, ignition system9Fuel injection, ignition system10Engine control module11Lambda probe12Starter13Sensor throttle heating14Lighting15Rear window wiperNo.Circuit16Vacuum pump, mass air flow
meter, water in fuel sensor, DC
transformer17–18Adaptive forward lighting19Adaptive forward lighting20Fuel pump21Rear power windows22ABS23Variable effort steering24Front power windows25Power outlets26ABS27Electric parking brake28Heated rear window29Left power seat30Right power seatNo.Circuit31Air conditioning system32Body control module33Heated front seats34Sunroof35Infotainment system36–37Right high beam38Left high beam39–40–41Vacuum pump42Radiator fan43Vehicle battery, DC transformer (only on vehicles with stop-start
system)44Headlamp washer system45Radiator fan

238Vehicle care
No.Circuit46Terminal 87, main relay47Lambda probe48Fog lights49Right low beam50Left low beam51Horn52Ignition53Ignition, ventilated front seats54Ignition55Power windows, mirror folding56Windscreen washer57–58–59Diesel fuel heating, emission
control system60Mirror heating61Mirror heatingNo.Circuit62–63Rear window sensor64Adaptive forward lighting65Auxiliary pump (only on vehicles
with stop-start system)66Rear window washer system67Fuel system control module68–69Vehicle battery sensor70Rain sensor71Vehicle battery sensor
After changing of defective fuses
close the fuse box cover and press
until it engages.
If the fuse box cover is not closed
correctly, malfunctions may occur.
Instrument panel fuse box
In left-hand drive vehicles, the fuse
box is behind the storage
compartment in the instrument panel.
Open compartment, compress the
locking tabs, fold compartment down and remove.

Vehicle care239
In right-hand drive vehicles, the fuse
box is located behind a cover in the
glovebox. Open the glovebox and
remove the cover.
No.Circuit1Infotainment system, Info
display2Body control unit3Body control unit4Infotainment system, Info
display5Infotainment system, Info
display6Cigarette lighter7Power outlet8Body control unit9Body control unit10Body control unit11Interior fan12–13–14Diagnostic connector15AirbagNo.Circuit16Central locking system, tailgate17Air conditioning system18Transportation fuse19Memory20–21Instrument22Ignition23Body control unit24Body control unit25–26Power outlet load compartment
Power seats, No's. 12 and 13, have
an overload protection. The circuit will
be closed again after cooling down.

240Vehicle careLoad compartment fuse
box
The fuse box is on the left side of the
load compartment behind a cover.
Remove the cover.
No.Circuit1Central locking system, Power
tailgate2Trailer module3–4–5Trailer socket6Steering wheel heating7–8Trailer socket9Sunroof10Central locking system, tailgate11–12–13–14–15Power tailgate lock16Air conditioning system

Vehicle care245
The use of commercially available
liquid tyre repair kits can impair the
function of the system. Factory
approved repair kits can be used.
External high-power radio equipment
could disrupt the tyre pressure
monitoring system.
Each time the tyres are replaced tyre
pressure monitoring system sensors
must be dismounted and serviced.
For the screwed sensor replace valve core and sealing ring, for clipped
sensor replace complete valve stem.
Vehicle loading status Adjust tyre pressure to load condition according tyre information label or
tyre pressure chart 3 286, and select
the according setting in the Tyre
loading page under the Settings
menu in the Driver Information Centre
3 110.
Select:
■ Light for comfort pressure up to
3 people
■ Eco for Eco pressure up to
3 people
■ Max for full loading
Auto learn function
After changing wheels the vehicle
must be stationary for approx.
20 minutes, before the system
recalculates. The following relearn
process takes up to 10 minutes of
driving with a minimum speed of
12 mph. In this case $ can be
displayed or pressure values can
swap in the Driver Information Centre.
If problems occur during the relearn
process, a warning message is
displayed in the Driver Information
Centre.
Temperature dependency Tyre pressure depends on the
temperature of the tyre. During
driving tyre temperature and pressure
increase.
The tyre pressure value displayed in
the Driver Information Centre shows
the actual tyre pressure. Therefore it
is important to check tyre pressure
with cold tyres.
Tread depth Check tread depth at regular
intervals.
Tyres should be replaced for safety
reasons at a tread depth of 2-3 mm
(4 mm for winter tyres).

248Vehicle care
1. Take the tyre repair kit from thecompartment.
2. Remove the compressor.
3. Remove the electrical connection cable and air hose from the
stowage compartments on the
underside of the compressor.
4. Screw the compressor air hose to
the connection on the sealant
bottle.
5. Fit the sealant bottle into the retainer on the compressor.
Set the compressor near the tyre
in such a way that the sealant
bottle is upright.6. Unscrew valve cap from defective
tyre.
7. Screw the filler hose to the tyre valve.
8. The switch on the compressor must be set to J.
9. Connect the compressor plug to the power outlet or cigarette
lighter socket.
To avoid discharging the battery, we recommend running the
engine.

268Technical data
Information on identification plate:1=Manufacturer2=Type approval number3=Vehicle Identification Number4=Permissible gross vehicle weight
rating in kg5=Permissible gross train weight in kg6=Maximum permissible front axle
load in kg7=Maximum permissible rear axle
load in kg8=Vehicle-specific or country-
specific data, e.g. MY = Model
year
The combined total of front and rear
axle loads must not exceed the
permissible gross vehicle weight. For
example, if the front axle is bearing its
maximum permissible load, the rear
axle can only bear a load that is equal
to the gross vehicle weight minus the front axle load.
The technical data is determined in
accordance with European
Community standards. We reserve
the right to make modifications.
Specifications in the vehicle
documents always have priority over
those given in this manual.
Engine identification The technical data tables show the
engine identifier code. Engine data
3 272.
To identify the respective engine,
refer to the engine power in the EEC
Certificate of Conformity provided
with your vehicle or other national
registration documents.

272Technical dataEngine dataSales designation1.41.4 LPG1.61.82.0VXREngine identifier codeB14NETB14NETA16XHTA18XERA20NHTA28NERPiston displacement [cm3
]136413641598179619982792Engine power [kW]103103125103184239at rpm4900-60004900-60006000 2)630053005250Torque [Nm]2002002603)175400435at rpm1850-49001850-49001650 - 3200 4)38002500-40005250Fuel typePetrolPetrol/Liquid gasPetrolPetrolPetrolPetrolOctane rating RONrecommended959598959598possible989895989895possible9191919191915)Additional fuel type–LPG––––Engine oil consumption [l/1000 km] 6)0.60.60.60.60.60.62)
With overboost: 4250-6000.
3) With overboost: 280.
4) With overboost: 1650-4250.