engine VAUXHALL INSIGNIA 2017.5 Manual PDF

Vehicle care231Caution
Do not press the bonnet into the
latch to avoid dents.
Active bonnet 3 65.
Engine oil
Check the engine oil level manually
on a regular basis to prevent damage
to the engine. Ensure that the correct specification of oil is used.
Recommended fluids and lubricants
3 271.
The maximum engine oil
consumption is 0.6 litres per 600 miles.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least five minutes.
Caution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.
Pull out the dipstick, wipe it clean,
insert it to the stop on the handle, pull
out and read the engine oil level.
Insert dipstick to the stop on the
handle and make half a turn.
When the engine oil level has
dropped to the MIN mark, top up
engine oil.
Different dipsticks are used
depending on engine variant.

232Vehicle careWe recommend the use of the same
grade of engine oil that was used at
last change.
The engine oil level must not exceed
the MAX mark on the dipstick.
Caution
Wipe off any spilled engine oil
immediately.
Caution
Overfilled engine oil must be
drained or suctioned out.
Capacities 3 284.
Fit the cap on straight and tighten it.
Engine coolant The coolant provides freeze
protection down to approx. -28 °C. In
cold regions with very low
temperatures, the factory filled
coolant provides frost protection
down to approx. -37 °C.Caution
Only use approved antifreeze.
Coolant and antifreeze 3 271.
Coolant level
Caution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be above the
filling line mark. Top up if the level is
low.

Vehicle care233Depending on the engine, the
position of the coolant container may be different.9 Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
To top up, use a 1:1 mixture of
released coolant concentrate mixed
with clean tap water. If no coolant
concentrate is available, use clean
tap water. Install the cap tightly. Have the coolant concentration checked
and have the cause of the coolant
loss remedied by a workshop.
Washer fluid
Fill with clean water mixed with a
suitable quantity of approved
windscreen washer fluid which
contains antifreeze.
Caution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
a sudden drop in temperature.
Washer fluid 3 271.
Brakes
In the event of minimum thickness of
the brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake lining replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.

234Vehicle care
The brake fluid level must be betweenthe MIN and MAX marks.
If fluid level is below MIN seek the
assistance of a workshop.
Brake and clutch fluid 3 271.
Vehicle battery
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
four weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
Battery discharge protection 3 137.
Disconnecting the battery
If the vehicle's battery is to be
disconnected (e.g. for maintenance
work), the alarm siren must be
deactivated as follows: Switch the ignition on then off, then disconnect
the vehicle's battery within
15 seconds.
Replacing the vehicle battery
Notice
Any deviation from the instructions
given in this section may lead to
temporary deactivation of the stop-
start system.
When the vehicle battery is being
replaced, please ensure that there
are no open ventilation holes in the
vicinity of the positive terminal. If a
ventilation hole is open in this area, it
must be closed off with a dummy cap, and the ventilation in the vicinity of the
negative terminal must be opened.
In vehicles with an AGM (Absorptive
Glass Mat) battery, ensure the battery
is replaced with another AGM battery.

Vehicle care235
An AGM battery can be identified by
the label on the battery. We
recommend the use of an original
Vauxhall vehicle battery.
Notice
Using an AGM vehicle battery
different from the original Vauxhall
vehicle battery may result in a lower performance.
We recommend that you have the
vehicle battery replaced by a
workshop.
Stop-start system 3 156.
Charging the vehicle battery9 Warning
On vehicles with stop-start
system, ensure that the charging potential does not exceed
14.6 volts when using a battery
charger. Otherwise the vehicle
battery might be damaged.
Jump starting 3 263.
Warning label
Meaning of symbols: ● No sparks, naked flames or smoking.
● Always shield eyes. Explosive gases can cause blindness or
injury.
● Keep the vehicle battery out of reach of children.
● The vehicle battery contains sulphuric acid which could cause
blindness or serious burn
injuries.
● See the Owner's Manual for further information.
● Explosive gas may be present in the vicinity of the vehicle battery.
Diesel fuel system bleeding If the tank has been run dry, the diesel
fuel system must be bled. Switch on
the ignition three times for
15 seconds at a time. Then crank the
engine for a maximum of 40 seconds. Repeat this process after
no less than five seconds. If the
engine fails to start, seek the
assistance of a workshop.

236Vehicle careWiper blade replacement
Lift the wiper arm until it stays in the
raised position. Lift retaining clip to
disengage the wiper blade and
remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Wiper blade on the rear window
Lift the wiper arm until it stays in the
raised position, press button to
disengage the wiper blade and
remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Bulb replacement
Switch off the ignition and switch off
the relevant switch or close the doors.
Only hold a new bulb at the base. Do
not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Replace headlight bulbs from within
the engine compartment.
Bulb check
After a bulb replacement switch on
the ignition, operate and check the
lights.
Halogen headlights Halogen headlights with separate
bulbs for low beam and high beam.

Vehicle care2434. Insert bulb holder and turnclockwise.
5. Insert left end of the lamp, slide to
the left and insert right end.
Number plate light
The number plate light is designed as LEDs and can not be changed. Incase of defective LEDs, have them
replaced by a workshop.
Interior lights
Courtesy light, reading lights Have bulbs replaced by a workshop.
Load compartment light
Have bulbs replaced by a workshop.
Instrument panelillumination
Have bulbs replaced by a workshop.Electrical system
Fuses Data on the replacement fuse mustmatch the data on the defective fuse.
There are three fuse boxes in the
vehicle:
● engine compartment
● instrument panel
● load compartment
Before replacing a fuse, turn off the
respective switch and the ignition.
A blown fuse can be recognized by its melted wire.Caution
Do not replace the fuse until the
cause of the fault has been
remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without
existence of a function.
Fuse extractor
A fuse extractor may be located in the
fuse box in the engine compartment.

244Vehicle care
Place the fuse extractor on the
various types of fuse from the top or
side, and withdraw fuse.
Engine compartment fuse
box
The fuse box is in the front left of the
engine compartment.
Disengage the cover and remove it.

Vehicle care245No.Circuit1–2–3ABS4–5–6Tailgate7Fog light8Memory module9Heated windscreen10Seat lumbar11DC/DC battery12Heated rear window13Heated mirror14–15–16Front wiper17Power seat, passengerNo.Circuit18Sunblind19Power seat, driver20–21Sunroof22Rear wiper/Airbag23Adaptive forward lighting24–25–26Transmission control module27Ignition/Instrument panel28–29Rear view camera/Air vent30Malfunction indicator light/
Trailer31–32Camera33Seat heat front34Seat heat rearNo.Circuit35Damping/All-wheel drive36Fuel system37–38–39–40Steering wheel lock41–42–43Heated steering wheel44Headlight range adjustment45–46Engine control module47–48DC/DC converter/Air vent/E-
Boost49Rear door control module50–51–

246Vehicle careNo.Circuit52–53–54–55–56Starter57–58–59Left headlight (LED)60Cooling fan61–62–63–64–65Climate control66–67–68–No.Circuit69Right high beam (Halogen)/
Right headlight (LED)70Left high beam (Halogen)71–72Starter73–74Transmission control module75Engine control module76Exhaust reduction system77–78Horn79Washer system80–81Engine control module82–83Ignition coil84Ignition coil85PowertrainNo.Circuit86–87Diesel fuel heating88Air shutter89–90–91–92After boil pump93Electronic key system94–95Coolant pump96Diesel fuel heating97–98–99Coolant pump
After having changed defective fuses,
close the fuse box cover and press
until it engages.
If the fuse box cover is not closed
correctly, malfunction may occur.