brake VAUXHALL INSIGNIA 2017.75 Workshop Manual

238Vehicle careVehicle careGeneral Information...................238
Accessories and vehicle modifications .......................... 238
Vehicle storage ........................239
End-of-life vehicle recovery .....239
Vehicle checks ........................... 240
Performing work ......................240
Bonnet ..................................... 240
Engine oil ................................. 241
Engine coolant ......................... 242
Washer fluid ............................ 243
Brakes ..................................... 243
Brake fluid ............................... 243
Vehicle battery ......................... 244
Diesel fuel system bleeding .....245
Wiper blade replacement ........246
Bulb replacement .......................247
Halogen headlights ..................247
LED headlights ........................ 249
Fog lights ................................. 249
Tail lights ................................. 250
Side turn signal lights ..............255
Number plate light ...................255
Interior lights ............................ 255
Instrument panel illumination ...255Electrical system ........................256
Fuses ....................................... 256
Engine compartment fuse box . 257
Instrument panel fuse box .......259
Vehicle tools .............................. 261
Tools ........................................ 261
Wheels and tyres .......................262
Winter tyres ............................. 262
Tyre designations ....................262
Tyre pressure .......................... 263
Tyre pressure monitoring system .................................... 264
Tread depth ............................. 266
Changing tyre and wheel size . 266
Wheel covers ........................... 267
Tyre chains .............................. 267
Tyre repair kit .......................... 267
Wheel changing .......................272
Spare wheel ............................ 274
Jump starting ............................. 276
Towing ....................................... 277
Towing the vehicle ...................277
Towing another vehicle ...........278
Appearance care .......................279
Exterior care ............................ 279
Interior care ............................. 281General Information
Accessories and vehiclemodifications
We recommend the use of genuine
parts and accessories and factory approved parts specific for your
vehicle type. We cannot assess or guarantee reliability of other products
- even if they have a regulatory or
otherwise granted approval.
Any modification, conversion or other changes made to standard vehicle
specifications (including, without
limitation, software modifications,
modifications of the electronic control
units) may invalidate the warranty
offered by Vauxhall. Furthermore,
such changes may impact fuel
consumption, CO 2 emissions and
other emissions of the vehicle and
cause the vehicle to no longer
conform to the operating permit,
impacting the validity of your vehicle
registration.

Vehicle care239Caution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Vehicle storage
Storage for a long period of time
If the vehicle is to be stored for several months:
● Wash and wax the vehicle.
● Have the wax in the engine compartment and underbody
checked.
● Clean and preserve the rubber seals.
● Fill up fuel tank completely.
● Change the engine oil.
● Drain the washer fluid reservoir.
● Check the coolant antifreeze and
corrosion protection.
● Adjust tyre pressure to the value specified for full load.
● Park the vehicle in a dry, wellventilated place. Engage first or
reverse gear or set selector lever
to P. Prevent the vehicle from
rolling.
● Do not apply the parking brake.
● Open the bonnet, close all doors and lock the vehicle.
● Disconnect the clamp from the negative terminal of the vehicle
battery. Beware that all systems
are not functional, e.g. anti-theft
alarm system.
Putting back into operation
When the vehicle is to be put back into
operation:
● Connect the clamp to the negative terminal of the vehicle
battery. Activate the electronics
of the power windows.
● Check tyre pressure.
● Fill up the washer fluid reservoir.
● Check the engine oil level.
● Check the coolant level.
● Fit the number plate if necessary.End-of-life vehicle recovery
Information on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our website, where legally required. Only
entrust this work to an authorised
recycling centre.

Vehicle care243Depending on the engine, the
position of the coolant container may be different.9 Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
To top up, use a 1:1 mixture of
released coolant concentrate mixed
with clean tap water. If no coolant
concentrate is available, use clean
tap water. Install the cap tightly. Have the coolant concentration checked
and have the cause of the coolant
loss remedied by a workshop.
Washer fluid
Fill with clean water mixed with a
suitable quantity of approved
windscreen washer fluid which
contains antifreeze.
Caution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
a sudden drop in temperature.
Washer fluid 3 284.
Brakes
In the event of minimum thickness of
the brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake lining replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.

244Vehicle care
The brake fluid level must be betweenthe MIN and MAX marks.
If fluid level is below MIN seek the
assistance of a workshop.
Brake and clutch fluid 3 284.
Vehicle battery
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
four weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
Battery discharge protection 3 146.
Disconnecting the battery
If the vehicle's battery is to be
disconnected (e.g. for maintenance
work), the alarm siren must be
deactivated as follows: Switch the ignition on then off, then disconnect
the vehicle's battery within
15 seconds.
Replacing the vehicle battery
Notice
Any deviation from the instructions
given in this section may lead to
temporary deactivation of the stop-
start system.
When the vehicle battery is being
replaced, please ensure that there
are no open ventilation holes in the
vicinity of the positive terminal. If a
ventilation hole is open in this area, it
must be closed off with a dummy cap, and the ventilation in the vicinity of the
negative terminal must be opened.
In vehicles with an AGM (Absorptive
Glass Mat) battery, ensure the battery
is replaced with another AGM battery.

250Vehicle care5. Disengage the bulb socket fromthe plug connector by pressing
the retaining lug.
6. Remove and replace the bulb socket with bulb and attach the
plug connector.
7. Insert the bulb socket into the light
assembly by turning clockwise
and engage.
8. Mount the light assembly by tightening the three screws.
9. Attach the faceplate and tighten the screw.
10. Attach and engage the cover.
Tail lights
Tail lights and brake lights are
designed as LEDs. In case of failure, have LEDs replaced by a workshop.5-door Hatchback
Light assembly in the body
1. Remove the cover on the respective side.
2. Unscrew the two plastic securing nuts from the inside by hand.
3. Carefully withdraw tail light assembly from recess and
remove. Take care that the cable
duct remains in position.

Vehicle care265A detected low tyre pressure
condition is indicated by the control
indicator w 3 109.
If w illuminates, stop as soon as
possible and inflate the tyres as
recommended 3 300.
Ensure that vehicle loading status
matches selected tyre pressure.
Vehicle loading status, see below in
this chapter.
After inflating, some driving may be
required to update the tyre pressure
values in the Driver Information
Centre. During this time w may
continue to illuminate.
If w illuminates at lower temperatures
and extinguishes after some driving,
this could be an indicator for
approaching a low tyre pressure
condition. Check tyre pressure.
Vehicle messages 3 123.
Only mount wheels with pressure
sensors, otherwise the tyre pressure
will not be displayed and w
illuminates continuously.
A spare wheel or temporary spare
wheel is not equipped with pressure
sensors. The tyre pressuremonitoring system is not operational
for these wheels. Control indicator w
illuminates. For the further three
wheels the system remains
operational.
The use of commercially available
liquid tyre repair kits can impair the
function of the system. Factory-
approved repair kits can be used.
Operating electronic devices or being
close to facilities using similar wave
frequencies could disrupt the tyre
pressure monitoring system.
Each time the tyres are replaced tyre
pressure monitoring system sensors
must be dismounted and serviced.
For the screwed sensor replace valve core and sealing ring, for clipped
sensor replace complete valve stem.
Use only original plastic valve caps to
protect valve on any damage.Caution
Do not use metal valve caps as
they lead to valve oxidation and
damage.
Vehicle loading status
Adjust tyre pressure to load condition
according tyre information label or
tyre pressure chart 3 300, and select
the appropriate setting in the Tyre
loading page under the Settings
menu in the Driver Information Centre 3 112. This setting determines the
reference pressures for the tyre
pressure warnings.
Depending on the display, the menu
Tyre loading only appears if the
vehicle is at a standstill and the
parking brake is applied. On vehicles
with automatic transmission the
selector lever must be in P.

Vehicle care2679Warning
The use of unsuitable tyres or
wheels may lead to accidents and will invalidate the vehicle
operating permit.
Wheel covers
Wheel covers and tyres that are
factory approved for the respective
vehicle and comply with all of the
relevant wheel and tyre combination
requirements must be used.
If the wheel covers and tyres used are
not factory approved, the tyres must
not have a rim protection ridge.
Wheel covers must not impair brake
cooling.
9 Warning
Use of unsuitable tyres or wheel
covers could lead to sudden
pressure loss and thereby
accidents.
Vehicles with steel wheels: When
using locking wheel nuts, do not
attach wheel covers.
Tyre chains
Tyre chains are only permitted on the
front wheels.
Always use fine mesh chains that add no more than 10 mm to the tyre tread
and the inboard sides (including chain lock).
9 Warning
Damage may lead to tyre blowout.
Tyre chains are only permitted on
tyres of size 215/60 R16, 215/55 R17 ,
225/55 R17 M+S and 235/45 R18.
Temporary spare wheel
The use of tyre chains is not permitted on the temporary spare wheel.
Tyre repair kit
Minor damage to the tyre tread can be
repaired with the tyre repair kit.
Do not remove foreign bodies from
the tyres.
Tyre damage exceeding 4 mm or that is at tyre's side wall cannot be
repaired with the tyre repair kit.9 Warning
Do not drive faster than 50 mph.
Do not use for a lengthy period.
Steering and handling may be
affected.

268Vehicle careTwo types of tyre repair kit are
available:
● Type 1 indicated by the on/off
switch at the top of the
compressor.
● Type 2 indicated by the on/off
switch at the side of the
compressor.
If vehicle has a flat tyre:
Apply the parking brake and engage
first gear, reverse gear or P.
On vehicles with audio speaker
system, the tyre repair kit is stowed together with the tools.
On other versions, the tyre repair kit
is stored in a bag.
Loosen the screw and remove the
bag.

272Vehicle careReplace the used sealant bottle.Dispose of the bottle as prescribed
by applicable laws.
The compressor and sealant can be used from approx. -30 °C.
The adapters supplied can be used
to pump up other items e.g.
footballs, air mattresses, inflatable
dinghies etc. They are located on the underside of the compressor. To
remove, screw on compressor air hose and withdraw adapter.
Wheel changing
Some vehicles are equipped with a
tyre repair kit instead of a spare wheel
3 267.
Make the following preparations and
observe the following information:
● Park the vehicle on a level, firm and non-skid surface. The front
wheels must be in the straight-
ahead position.
● Apply the parking brake and engage first gear, reverse gear or
P .
● Remove the spare wheel 3 274.● Never change more than one
wheel at once.
● Use the jack only to change wheels in case of puncture, not
for seasonal winter or summer
tyre change.
● The jack is maintenance-free. ● If the ground on which the vehicle
is standing is soft, a solid board
(max. 1 cm thick) should be
placed under the jack.
● Take heavy objects out of the vehicle before jacking up.
● No people or animals may be in the vehicle when it is jacked-up.
● Never crawl under a jacked-up vehicle.
● Do not start the vehicle when it is
raised on the jack.
● Clean wheel nuts and thread with
a clean cloth before mounting the
wheel.9 Warning
Do not grease wheel bolt, wheel
nut and wheel nut cone.
1. Disengage wheel nut caps with a screwdriver and remove.
Steel wheels with cover: Pull off
the wheel cover.
Alloy wheels: Disengage wheel
nut caps with a screwdriver and
remove. To protect the wheel,
place a soft cloth between the
screwdriver and the alloy wheel.
2. Fold out the wheel wrench and install ensuring that it locates
securely and loosen each wheel
nut by half a turn.
The wheels might be protected by
locking wheel nuts. To loosen
these specific nuts, first attach the

Vehicle care277● The vehicles must not come intocontact with each other during
the jump starting process.
● Apply the parking brake, transmission in neutral,
automatic transmission in P.
Open the positive terminal protection
caps of both vehicle batteries.
Lead connection order: 1. Connect the red lead to the positive terminal of the booster
battery.
2. Connect the other end of the red lead to the positive terminal of the
discharged battery.
3. Connect the black lead to the negative terminal of the boosterbattery.
4. Connect the other end of the black
lead to a vehicle grounding point
of your vehicle in the engine
compartment.
Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine: 1. Start the engine of the vehicle providing the jump.
2. After five minutes, start the other engine. Start attempts should be
made for no longer than
15 seconds at an interval of one
minute.
3. Allow both engines to idle for approx. three minutes with the
leads connected.
4. Switch on electrical consumers (e.g. headlights, heated rear
window) of the vehicle receiving
the jump start.
5. Reverse above sequence exactly when removing leads.Towing
Towing the vehicle
Disengage cap at slot and remove
downwards.
The towing eye is stowed with the
vehicle tools 3 261.