fuel VAUXHALL INSIGNIA 2017 Service Manual

Vehicle care247Engine compartment fusebox
The fuse box is in the front left of the
engine compartment.
Disengage the cover, lift it upwards
and remove.
No.Circuit1Transmission control module2Engine control module3–4–5Ignition/Transmission control
module/Engine control module6Windscreen wiper7–8Fuel injection/Ignition system9Fuel injection/Ignition system10Engine control module11Lambda probe12Starter13Sensor throttle heating14Lighting15Rear window wiper

248Vehicle careNo.Circuit16Vacuum pump/Mass air flow
meter/Water in fuel sensor/DC
transformer17Additional tail lights (type B)18Adaptive forward lighting19Adaptive forward lighting20Fuel pump21Rear power windows22ABS23Variable effort steering24Front power windows25Power outlets (type A)
Additional tail lights (type B)26ABS27Electric parking brake28Heated rear window29Left power seat30Right power seatNo.Circuit31Air conditioning system32Body control module33Heated front seats34Sunroof (type A)
Tailgate locking (type B)35Infotainment system (type A)
Tailgate locking (type B)36–37Right high beam38Left high beam39–40–41Vacuum pump42Radiator fan43Vehicle battery/DC transformer
(only on vehicles with stop-start
system)44Headlamp washer systemNo.Circuit45Radiator fan46Terminal 87/Main relay47Lambda probe48Fog lights49Right low beam50Left low beam51Horn52Ignition53Ignition/Ventilated front seats54Ignition55Power windows/Mirror folding56Windscreen washer57–58–59Diesel fuel heating/Emission
control system60Mirror heating61Mirror heating

Vehicle care249No.Circuit62Heated steering wheel (only
vehicles without load compart‐
ment fuse box)63Rear window sensor64Adaptive forward lighting65Auxiliary pump (only on vehicles
with stop-start system)66Rear window washer system67Fuel system control module68–69Vehicle battery sensor70Rain sensor71Vehicle battery sensor
After changing of defective fuses,
close the fuse box cover and press
until it engages.
If the fuse box cover is not closed
correctly, malfunctions may occur.
Instrument panel fuse box
In left-hand drive vehicles, the fuse
box is behind the storage
compartment in the instrument panel.
Open compartment, compress the
locking tabs, fold compartment down and remove.
In right-hand drive vehicles, the fuse
box is located behind a cover in the
glovebox. Open the glovebox and
remove the cover.

254Vehicle careThe tyre pressure information labelon the left door frame indicates the
original equipment tyres and the
correspondent tyre pressures.
The tyre pressure data refers to cold
tyres. It applies to summer and winter tyres.
Always inflate the spare tyre to the
pressure specified for full load.
The ECO tyre pressure serves to
achieve the smallest amount of fuel
consumption possible.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify drive axle and body style.
2. Identify the engine identifier code.
Engine data 3 283.
3. Identify the respective tyre.
The tyre pressure tables show all
possible tyre combinations 3 294.For the tyres approved for your
vehicle, refer to the EEC Certificate of
Conformity provided with your vehicle
or other national registration
documents.
The driver is responsible for correct
adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
9 Warning
For specific tyres the
recommended tyre pressure as
shown in the tyre pressure table may exceed the maximum tyre
pressure as indicated on the tyre.
Never exceed the maximum tyre
pressure as indicated on the tyre.
If the tyre pressure shall be reduced
or increased on a vehicle with tyre
pressure monitoring system, switch
off ignition. After adjusting tyre
pressure switch on ignition and select
the according setting on the page
Tyre load in the Driver Information
Centre, 3 110.
Temperature dependency The tyre pressure depends on the
temperature of the tyre. During
driving, tyre temperature and
pressure increase. Tyre pressure
values provided on the tyre
information label and tyre pressure
chart are valid for cold tyres, which means at 20 °C.
The pressure increases by nearly
1.5 psi for a 10 °C temperature
increase. This must be considered
when warm tyres are checked.
The tyre pressure value displayed in
the Driver Information Centre shows
the real tyre pressure. A cooled down tyre will show a decreased value,
which does not indicate an air leak.

272Vehicle carePlastic body parts must not be treatedwith wax or polishing agents.
Windows and windscreen wiper
blades
Use a soft lint-free cloth or chamois
leather together with window cleaner and insect remover.
When cleaning the rear window from
inside, always wipe in parallel to the
heating element to prevent damage.
For mechanical removal of ice, use a
sharp-edged ice scraper. Press the
scraper firmly against the glass so
that no dirt can get under it and
scratch the glass.
Clean smearing wiper blades with a
soft cloth and window cleaner.
Remove dirt residues from smearing
wiper blades by using a soft cloth and window cleaner. Also make sure to
remove any residues such as wax,
insect residues and similar from the
window.
Ice residues, pollution and continuous
wiping on dry windows will damage or
even destroy the wiper blades.Sunroof
Never clean with solvents or abrasive
agents, fuels, aggressive media
(e.g. paint cleaner, acetone-
containing solutions etc.), acidic or
highly alkaline media or abrasive
pads. Do not apply wax or polishing
agents to the sunroof.
Wheels and tyres
Do not use high-pressure jet
cleaners.
Clean rims with a pH-neutral wheel
cleaner.
Rims are painted and can be treated
with the same agents as the body.
Paintwork damageRectify minor paintwork damage with
a touch-up pen before rust forms.
Have more extensive damage or rust
areas repaired by a workshop.
Underbody Some areas of the vehicle underbody
have a PVC undercoating while other
critical areas have a durable
protective wax coating.After the underbody is washed, check the underbody and have it waxed if
necessary.
Bitumen/rubber materials could
damage the PVC coating. Have
underbody work carried out by a
workshop.
Before and after winter, wash the
underbody and have the protective
wax coating checked.
Liquid gas system9 Danger
Liquid gas is heavier than air and
can collect in sink points.
Take care when performing work
at the underbody in a pit.
For painting work and when using a
drying booth at a temperature above
60 °C, the liquid gas tank must be
removed.
Do not make any modifications to the
liquid gas system.

276Service and maintenanceDexos is the newest engine oil quality
that provides optimum protection for
petrol and diesel engines. If it is
unavailable, engine oils of other listed qualities must be used.
Recommendations for petrol engines
are also valid for Compressed Natural
Gas (CNG), Liquified Petroleum Gas
(LPG) and Ethanol (E85) fuelled
engines.
Select the appropriate engine oil based on its quality and on the
minimum ambient temperature
3 280.
Topping up engine oil
Engine oils of different manufacturers and brands can be mixed as long as
they comply with the required engine
oil quality and viscosity.
Use of engine oil with only
ACEA A1/B1 or only A5/B5 quality is
prohibited, since it can cause long-
term engine damage under certain
operating conditions.
Select the appropriate engine oil
based on its quality and on the
minimum ambient temperature
3 280.Additional engine oil additives
The use of additional engine oil
additives could cause damage and
invalidate the warranty.
Engine oil viscosity grades
The SAE viscosity grade gives
information on the thickness of the oil.
Multigrade oil is indicated by two
figures, e.g. SAE 5W-30. The first
figure, followed by a W, indicates the
low temperature viscosity and the
second figure the high temperature
viscosity.
Select the appropriate viscosity grade depending on the minimum ambient
temperature 3 280.
All of the recommended viscosity
grades are suitable for high ambient
temperatures.
Coolant and antifreeze
Use only organic acid type-long life
coolant (LLC) antifreeze approved for
the vehicle. Consult a workshop.
The system is factory filled with
coolant designed for excellent
corrosion protection and frost
protection down to approx. -28 °C. Incold regions with very low
temperatures the factory filled coolant
provides frost protection down to
approx. -37 °C. This concentration
should be maintained all year round.
The use of additional coolant
additives that intend to give additional
corrosion protection or seal against
minor leaks can cause function
problems. Liability for consequences
resulting from the use of additional
coolant additives will be rejected.
Washer fluid Use only washer fluid approved for
the vehicle to prevent damage of
wiper blades, paintwork, plastic and
rubber parts. Consult a workshop.
Brake and clutch fluid Over time, brake fluid absorbs
moisture which will reduce braking
effectiveness. The brake fluid should therefore be replaced at the specified interval.

Technical data283Engine dataEngine identifier codeB14NETB14NETB16SHLB18XERB20NHTB28NERSales designation1.41.4 LPG1.61.82.0VXREngineering codeB14NETB14NETB16SHTB18XERB20NHTB28NETPiston displacement [cm3
]136413641598179619982792Engine power [kW]103103125103184239at rpm4900-60004900-60004750-6000630053005250Torque [Nm]200200260175400435at rpm1850-49001850-49001650-450038002500-40005250Fuel typePetrolPetrol/Liquid gasPetrolPetrolPetrolPetrolOctane rating RONrecommended959598959598possible989895989895possible919191919191 2)Additional fuel type–Liquid gas (LPG)––––2)
Possible only if high engine load, full load or driving in mountainous terrain with a caravan/trailer or high payload is avoided.

284Technical dataEngine identifier codeB16DTJB16DTHB20DTHSales designation1.6 CDTI1.6 CDTI2.0 CDTIEngineering codeB16DTHB16DTHB20DTHPiston displacement [cm3
]159815981956Engine power [kW]88100125at rpm40003500-40003750Torque [Nm]320320400at rpm20002000-22501750-2500Fuel typeDieselDieselDiesel

Technical data293Capacities
Engine oilEngineB14NETB14NET
LPGB16SHLB18XERB20NHT
FWD 7)B20NHT
AWD 8)B28NERincluding Filter [l]4.04.05.54.54.75.76.3between MIN and MAX [l]1.01.01.01.01.01.01.07)
Front wheel drive.
8) All wheel drive.EngineB16DTJB16DTHB20DTHincluding Filter [l]5.05.05.25between MIN and MAX [l]1.01.01.0
Fuel tank
Petrol/diesel, refilling quantity [l]70LPG, refilling quantity [l]41
AdBlue tank
AdBlue, refilling quantity [l]7.5

321Charging system ........................ 104
Child locks ................................... 28
Child restraint installation locations ................................... 65
Child restraints.............................. 63
Child restraint systems ................63
Climate control ............................. 15
Climate control systems .............140
Clock............................................. 89
Collision damage repair ..............315
Colour-Info-Display .....................117
Control indicators........................ 103
Control of the vehicle .................155
Controls ........................................ 85
Convex shape .............................. 37
Coolant and antifreeze ...............275
Cruise control ....................109, 180
Cupholders .................................. 69
Curtain airbag system .................. 61
Curve lighting.............................. 132
D Danger, Warnings and Cautions ...4
Daytime running lights ...............131
Declaration of conformity ............312
DEF ............................................ 164
Diesel exhaust fluid ....................164
Diesel fuel system bleeding .......234
Diesel particle filter .............107, 163
Door open .................................. 110Doors............................................ 29
Driver assistance systems ..........180
Driver Information Centre ...........110
Driving characteristics and towing tips .............................. 221
Driving hints ................................ 155
Dual automatic climate control system ..................................... 147
E Electric adjustment ......................37
Electrical system......................... 245
Electric parking brake .........105, 174
Electric parking brake fault .........105
Electronic driving programmes ..170
Electronic key system ...................22
Electronic Stability Control.......... 176
Electronic Stability Control and Traction Control system ..........107
Electronic Stability Control off..... 107
End-of-life vehicle recovery .......227
Engine compartment fuse box ...247
Engine coolant ........................... 230
Engine coolant temperature ......107
Engine coolant temperature gauge ..................................... 101
Engine data ............................... 283
Engine exhaust .......................... 163
Engine identification ...................279
Engine oil ................... 228, 275, 280Engine oil pressure ....................108
Entry lighting .............................. 138
Event data recorders ..................317
Exit lighting ................................ 138
Exterior care .............................. 271
Exterior light ............................... 109
Exterior lighting ....................12, 128
Exterior mirrors ............................. 37
F
Fault ........................................... 171
First aid ......................................... 80
First aid kit ................................... 80
Fixed air vents ........................... 152
Fog light ..................................... 109
Fog lights ................................... 240
Folding mirrors ............................. 37
Following distance ......................106
Following distance indication ......194
Forward collision alert................. 191
Front airbag system .....................60
Front fog lights ........................... 135
Front seats.................................... 47
Front storage ................................ 70
Front turn signal light ..................236
Fuel............................................. 213
Fuel consumption - CO 2-
Emissions ............................... 220
Fuel for diesel engines ..............214
Fuel for liquid gas operation .......214