brake VAUXHALL INSIGNIA 2017 Workshop Manual

224Driving and operatingA buzzing tone sounds as a warning
when the release handle is pulled out and the ball neck is disengaged.
With the flat of the hand, swivel the
released coupling ball bar to the right
until it engages under the floor. Make sure that the release handle is back inits hidden initial position, otherwise
the buzzing tone will not stop.
9 Warning
Towing a trailer is permitted only
when the coupling ball bar is fitted correctly. If the coupling ball bar
does not engage correctly or if the
release handle is impossible to guide to its hidden initial position in the housing or if the buzzing tone
sounds after engaging the
coupling ball bar, seek the
assistance of a workshop.
Eye for break-away stopping cable
Attach break-away stopping cable to
eye.
Trailer stability assist
If the system detects snaking
movements, engine power is reduced
and the vehicle/trailer combination is
selectively braked until the snaking ceases. While system is working keep steering wheel as still as possible.
Trailer stability assistant is a function
of the Electronic Stability Control
3 176.

Vehicle care225Vehicle careGeneral Information...................226
Accessories and vehicle modifications .......................... 226
Vehicle storage ........................226
End-of-life vehicle recovery .....227
Vehicle checks ........................... 227
Performing work ......................227
Bonnet ..................................... 227
Engine oil ................................. 228
Automatic transmission fluid ....229
Engine coolant ......................... 230
Power steering fluid .................231
Washer fluid ............................ 231
Brakes ..................................... 232
Brake fluid ............................... 232
Vehicle battery ......................... 232
Diesel fuel system bleeding .....234
Wiper blade replacement ........234
Bulb replacement .......................235
Halogen headlights ..................236
Xenon headlights .....................238
Fog lights ................................. 240
Tail lights ................................. 241
Side turn signal lights ..............243
Number plate light ...................244Interior lights ............................ 245
Instrument panel illumination ...245
Electrical system ........................245
Fuses ....................................... 245
Engine compartment fuse box . 247
Instrument panel fuse box .......249
Load compartment fuse box ....250
Vehicle tools .............................. 252
Tools ........................................ 252
Wheels and tyres .......................253
Winter tyres ............................. 253
Tyre designations ....................253
Tyre pressure .......................... 253
Tyre pressure monitoring system .................................... 255
Tread depth ............................. 256
Changing tyre and wheel size . 257
Wheel covers ........................... 257
Tyre chains .............................. 258
Tyre repair kit .......................... 258
Wheel changing .......................261
Spare wheel ............................ 263
Jump starting ............................. 266
Towing ....................................... 267
Towing the vehicle ...................267
Towing another vehicle ...........269Appearance care .......................271
Exterior care ............................ 271
Interior care ............................. 273

226Vehicle careGeneral Information
Accessories and vehicle modifications
We recommend using genuine parts
and accessories and factory
approved parts specific for your
vehicle type. We cannot assess or guarantee reliability of other products
- even if they have a regulatory or
otherwise granted approval.
Any modification, conversion or other changes made to standard vehicle
specifications (including, without
limitation, software modifications,
modifications of the electronic control units) may invalidate the warranty
offered by Vauxhall. Furthermore,
such changes may impact fuel
consumption, CO 2 emissions and
other emissions of the vehicle and
cause the vehicle to no longer
conform to the type approval,
impacting the validity of your vehicle
registration.Caution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps may be damaged.
Vehicle storage
Storage for a long period of time
If the vehicle is to be stored for several months:
● Wash and wax the vehicle.
● Have the wax in the engine compartment and underbody
checked.
● Clean and preserve rubber seals.
● Fill up fuel tank completely.
● Change engine oil.
● Drain washer fluid reservoir. ● Check coolant antifreeze and corrosion protection.
● Adjust tyre pressure to the value specified for full load.
● Park vehicle in a dry, wellventilated place. Engage first or
reverse gear or set selector lever
to P. Prevent the vehicle from
rolling.
● Do not apply parking brake.
● Open bonnet, close all doors and
lock the vehicle.
● Disconnect the clamp from the negative terminal of the vehicle
battery. Beware that all systems
are not functional, e.g. anti-theft
alarm system.
Putting back into operation When the vehicle is to be put back into
operation:
● Connect the clamp to the negative terminal of the vehicle
battery. Activate the electronics
of the power windows.
● Check tyre pressure.
● Fill up the washer fluid reservoir.
● Check the engine oil level.
● Check the coolant level.

232Vehicle careCaution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
after a sudden drop in
temperature.
Use of washer fluid containing
isopropanol can damage exterior
lamps.
Washer fluid 3 275.
Brakes In the event of minimum thickness ofthe brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake lining replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MIN and the MAX marks.
If fluid level is below MIN seek the
assistance of a workshop.
Brake and clutch fluid 3 275.
Vehicle battery
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
four weeks can lead to vehicle battery discharge. Disconnect the clamp from
the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
Battery discharge protection 3 139.

Vehicle care241Tail lights
5-door Hatchback/4-door Saloon
1. Remove cover from the inside of the load compartment.
2. Unscrew three plastic securingnuts from the inside by hand.
3. Carefully withdraw the lightassembly from the recesses and
remove.
4. Turn bulb holder anticlockwise and remove. Replace bulb by
withdrawing or turning:
Turn signal light 1
Rear fog light 2, only on driver side
Reverse light 3
Tail light and brake light are
designed as LEDs. In case of
failure, have LEDs replaced by a
workshop.
5. Insert bulb holder into the tail light
assembly and turn clockwise. Fit
light assembly with the retaining
pins into the recesses of the
vehicle body and tighten the
plastic securing nuts from the
inside of the load compartment.
Close cover.

242Vehicle careSports Tourer/Country Tourer
1.Release and open the cover in the
tailgate.
2. Unscrew three plastic securing nuts by hand.
3. Carefully withdraw the lightassembly from the recesses and
remove.
4. Turn bulb holder anticlockwise and remove. Replace bulb by
withdrawing:
Reverse light 1
Turn signal light 2
Tail light, brake light and rear fog
light are designed as LEDs. In
case of failure, have LEDs
replaced by a workshop.
5. Insert bulb holder into the tail light
assembly and turn clockwise. Fit
light assembly with the retaining
pins into the recesses of the
tailgate and tighten the plastic
securing nuts from the inside of
the tailgate. Close cover.
Additional tail lights in the tailgate
frame
1. Open tailgate.

248Vehicle careNo.Circuit16Vacuum pump/Mass air flow
meter/Water in fuel sensor/DC
transformer17Additional tail lights (type B)18Adaptive forward lighting19Adaptive forward lighting20Fuel pump21Rear power windows22ABS23Variable effort steering24Front power windows25Power outlets (type A)
Additional tail lights (type B)26ABS27Electric parking brake28Heated rear window29Left power seat30Right power seatNo.Circuit31Air conditioning system32Body control module33Heated front seats34Sunroof (type A)
Tailgate locking (type B)35Infotainment system (type A)
Tailgate locking (type B)36–37Right high beam38Left high beam39–40–41Vacuum pump42Radiator fan43Vehicle battery/DC transformer
(only on vehicles with stop-start
system)44Headlamp washer systemNo.Circuit45Radiator fan46Terminal 87/Main relay47Lambda probe48Fog lights49Right low beam50Left low beam51Horn52Ignition53Ignition/Ventilated front seats54Ignition55Power windows/Mirror folding56Windscreen washer57–58–59Diesel fuel heating/Emission
control system60Mirror heating61Mirror heating

256Vehicle careThe use of commercially available
liquid tyre repair kits can impair the
function of the system. Factory-
approved repair kits can be used.
Operating electronic devices or being close to facilities using similar wave
frequencies could disrupt the tyre
pressure monitoring system.
Each time the tyres are replaced tyre
pressure monitoring system sensors
must be dismounted and serviced.
For the screwed sensor replace valve
core and sealing ring, for clipped
sensor replace complete valve stem.
Vehicle loading status
Adjust tyre pressure to load condition according tyre information label or
tyre pressure chart 3 294, and select
the appropriate setting in the Tyre
loading page under the Settings
menu in the Driver Information Centre 3 110 . This setting is the reference for
the tyre pressure warnings.
The menu Tyre loading only appears
if the vehicle is in a standstill and the parking brake is applied. On vehicles
with automatic transmission the
selector lever has to be in P.
Select:
● Light for comfort pressure up to
3 people.
● Eco for Eco pressure up to
3 people.
● Max for full loading.
Auto learn function After changing wheels the vehicle
must be stationary for approx.
20 minutes, before the system
recalculates. The following relearn
process takes up to 10 minutes of
driving with a minimum speed of
12 mph. In this case $ can be
displayed or pressure values can
swap in the Driver Information Centre.
If problems occur during the relearn
process, a warning message is
displayed in the Driver Information
Centre.
Tread depthCheck tread depth at regular
intervals.
Tyres should be replaced for safety
reasons at a tread depth of 2-3 mm
(4 mm for winter tyres).
For safety reasons, it is
recommended that the tread depth of
the tyres on one axle should not vary
by more than 2 mm.

Vehicle care257
The legally permissible minimum
tread depth (1.6 mm) has been
reached when the tread has worn
down as far as one of the tread wear
indicators (TWI). Their position is
indicated by markings on the
sidewall.
If there is more wear at the front than
the rear, swap round front wheels and rear wheels periodically. Ensure that
the direction of rotation of the wheels
remains the same.
Tyres age, even if they are not used.
We recommend tyre replacement
every 6 years.
Changing tyre and wheel
size
If tyres of a different size than those
fitted at the factory are used, it may be necessary to reprogramme the
speedometer as well as the nominal
tyre pressure and make other vehicle modifications.
After converting to a different tyre
size, have the label with tyre
pressures replaced.9 Warning
Use of unsuitable tyres or wheels
may lead to accidents and will
invalidate the vehicle type
approval.
Wheel covers
Wheel covers and tyres that are
factory approved for the respective
vehicle and comply with all of the
relevant wheel and tyre combination requirements must be used.
If the wheel covers and tyres used are
not factory approved, the tyres must
not have a rim protection ridge.
Wheel covers must not impair brake
cooling.9 Warning
Use of unsuitable tyres or wheel
covers could lead to sudden
pressure loss and thereby
accidents.
Vehicles with steel wheels: When
using locking wheel nuts, do not
attach wheel covers.
Wheel caps Tyres of size 245/35 R20 have a
specific wheel cap. To remove the
cap from the dismantled wheel, first
disengage the arms one by one. Then press the cap in the middle area from
behind and remove it.
To assemble, first adjust the wheel
cap in order that the positioning leg
fits into the recess.

258Vehicle careTyre chains
Tyre chains are only permitted on the
front wheels.
Always use fine mesh chains that add no more than 10 mm to the tyre tread
and the inboard sides (including chain lock).
9 Warning
Damage may lead to tyre blowout.
5-door Hatchback, 4-door Saloon,
Sports Tourer
Tyre chains are only permitted on
tyres of size 215/60 R16,
225/50 R17 and 235/45 R18.
Country Tourer
Tyre chains are only permitted on
tyres of size 235/45 R18.
Temporary spare wheel
The use of tyre chains is not permitted on the temporary spare wheel.
Tyre repair kit
Minor damage to the tyre tread can be
repaired with the tyre repair kit.
Do not remove foreign bodies from
the tyres.
Tyre damage exceeding 4 mm or that
is at tyre's side wall cannot be
repaired with the tyre repair kit.9 Warning
Do not drive faster than 50 mph.
Do not use for a lengthy period.
Steering and handling may be
affected.
If you have a flat tyre:
Apply the parking brake and engage
first gear, reverse gear or P.
The tyre repair kit is in a compartment
under the floor cover in the load
compartment.
1. Take the tyre repair kit from the compartment.
2. Remove the compressor.