change VAUXHALL INSIGNIA 2018 Manual PDF

238Vehicle careCaution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Vehicle storage
Storage for a long period of time
If the vehicle is to be stored for several months:
● Wash and wax the vehicle.
● Have the wax in the engine compartment and underbody
checked.
● Clean and preserve the rubber seals.
● Fill up fuel tank completely.
● Change the engine oil.
● Drain the washer fluid reservoir.
● Check the coolant antifreeze and
corrosion protection.
● Adjust tyre pressure to the value specified for full load.
● Park the vehicle in a dry, wellventilated place. Engage first or
reverse gear or set selector lever
to P. Prevent the vehicle from
rolling.
● Do not apply the parking brake.
● Open the bonnet, close all doors and lock the vehicle.
● Disconnect the clamp from the negative terminal of the vehicle
battery. Beware that all systems
are not functional, e.g. anti-theft
alarm system.
Putting back into operation
When the vehicle is to be put back into
operation:
● Connect the clamp to the negative terminal of the vehicle
battery. Activate the electronics
of the power windows.
● Check tyre pressure.
● Fill up the washer fluid reservoir.
● Check the engine oil level.
● Check the coolant level.
● Fit the number plate if necessary.End-of-life vehicle recovery
Information on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our website, where legally required. Only
entrust this work to an authorised
recycling centre.

Vehicle care241We recommend the use of the same
grade of engine oil that was used at
last change.
When the engine oil level has
dropped to the MIN mark, top up
engine oil.
The engine oil level must not exceed
the MAX mark on the dipstick.
Caution
Wipe off any spilled engine oil
immediately.
Caution
Overfilled engine oil must be
drained or suctioned out.
Capacities 3 299.
Fit the cap on straight and tighten it.
Engine coolant The coolant provides freeze
protection down to approx. -28 °C. In
cold regions with very low
temperatures, the factory filled
coolant provides frost protection
down to approx. -37 °C.
Caution
Only use approved antifreeze.
Coolant and antifreeze 3 283.
Coolant level
Caution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be above the
filling line mark. Top up if the level is
low.

Vehicle care247High beam (2)
1. Rotate the cap anticlockwise andremove it.
2. Disengage bulb holder bypressing the retainer to the front.
Withdraw the bulb holder from the
reflector housing.
3. Detach the bulb from the bulb holder and replace the bulb.
4. Insert the bulb holder.
5. Fit the cap and rotate clockwise.
Front turn signal light
In case of defective LEDs, have them replaced by a workshop.
Side light
In case of defective LEDs, have them
replaced by a workshop.
Daytime running light
In case of defective LEDs, have them
replaced by a workshop.
LED headlights
Headlights for low and high beam,
sidelights, daytime running lights and turn signal lights are designed as
LEDs and cannot be changed.
Have lights repaired by a workshop in
case of failure.
Fog lights 1. Grand Sport, Sports Tourer

Vehicle care2494. Turn the bulb socketanticlockwise and remove it from
the light assembly.
5. Disengage the plug connector by pressing the retaining lug.
6. Remove and replace the bulb unit
and attach the plug connector.
Note that the bulb and the socket
are one unit and have to be
changed together.
7. Insert the bulb socket into the light
assembly by turning clockwise
and engage.
8. Mount the light assembly by tightening the three screws.
9. Attach the faceplate and tightenthe screw.
10. Grand Sport, Sports Tourer
Attach and engage the cover.
Tail lights Tail lights and brake lights are
designed as LEDs. In case of failure,
have LEDs replaced by a workshop.
Turn signal lights, rear fog lights and
reverse lights are designed for bulbs
and can be changed as follows.
Grand Sport
Light assembly in the body1. Remove the cover on the respective side.
2. Unscrew the two plastic securing nuts from the inside by hand.

Vehicle care2554. Insert bulb holder and turnclockwise.
5. Insert left end of the lamp, slide to
the left and insert right end.
Number plate light
The number plate light is designed as LEDs and can not be changed. Incase of defective LEDs, have them
replaced by a workshop.
Interior lights
Courtesy light, reading lights Have bulbs replaced by a workshop.
Load compartment light
Have bulbs replaced by a workshop.
Instrument panelillumination
Have bulbs replaced by a workshop.Electrical system
Fuses Data on the replacement fuse mustmatch the data on the defective fuse.
There are three fuse boxes in the
vehicle:
● engine compartment
● instrument panel
Before replacing a fuse, turn off the
respective switch and the ignition.
A blown fuse can be recognised by its melted wire.Caution
Do not replace the fuse until the
cause of the fault has been
remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without
existence of a function.
Fuse extractor
A fuse extractor may be located in the
fuse box in the engine compartment.

258Vehicle careNo.Circuit52–53–54–55–56Starter57–58–59Left headlight (LED)60Cooling fan61–62–63–64–65Climate control66–67–68–No.Circuit69Right high beam (Halogen)/
Right headlight (LED)70Left high beam (Halogen)71–72Starter73–74Transmission control module75Engine control module76Exhaust reduction system77–78Horn79Washer system80–81Engine control module82–83Ignition coil84Ignition coil85PowertrainNo.Circuit86–87Diesel fuel heating88Air shutter89–90–91–92After boil pump93Electronic key system94–95Coolant pump96Diesel fuel heating97–98–99Coolant pump
After having changed defective fuses,
close the fuse box cover and press
until it engages.
If the fuse box cover is not closed
correctly, malfunction may occur.

Vehicle care2716 miles (but no more than10 minutes), stop and check tyre
pressure. Screw compressor air
hose directly onto tyre valve.
If tyre pressure is more than
1.3 bar , set it to the correct value.
Repeat the procedure until there
is no more loss of pressure.
If the tyre pressure has fallen
below 1.3 bar, the vehicle must
not be used. Seek the assistance
of a workshop.
17. Stow away tyre repair kit in the box.
18. Fix the box with the screw.
Notice
The driving characteristics of the
repaired tyre is severely affected,
therefore have this tyre replaced.
If unusual noise is heard or the
compressor becomes hot, turn
compressor off for at least 30
minutes.
The built-in safety valve opens at a
pressure of 7 bar.
Note the expiry date of the kit. After
this date its sealing capability is no
longer guaranteed. Pay attention to
storage information on sealant
bottle.
Replace the used sealant bottle. Dispose of the bottle as prescribed
by applicable laws.
The compressor and sealant can be used from approx. -30 °C.
The adapters supplied can be used
to pump up other items e.g.
footballs, air mattresses, inflatable
dinghies etc. They are located on the
underside of the compressor. To
remove, screw on compressor air hose and withdraw adapter.Wheel changing
Some vehicles are equipped with a
tyre repair kit instead of a spare wheel 3 267.
Make the following preparations and
observe the following information:
● Park the vehicle on a level, firm and non-skid surface. The front
wheels must be in the straight-
ahead position.
● Apply the parking brake and engage first gear, reverse gear or
P .
● Remove the spare wheel 3 274.
● Never change more than one wheel at once.
● Use the jack only to change wheels in case of puncture, not
for seasonal winter or summer
tyre change.
● The jack is maintenance-free.
● If the ground on which the vehicle
is standing is soft, a solid board
(max. 1 cm thick) should be
placed under the jack.
● Take heavy objects out of the vehicle before jacking up.

Vehicle care273jacking points: pull out the cover
at the respective jacking point
firstly.
4. Set the jack to the necessary height. Position it directly below
the jacking point in a manner that
prevents it from slipping.
Attach wheel wrench and with the
jack correctly aligned rotate wheel wrench until wheel is clear of the
ground.
5. Unscrew the wheel nuts. 6. Change the wheel. Spare wheel 3 274.
7. Screw on the wheel nuts.
8. Lower vehicle.
9. Install the wheel wrench ensuring that it is located securely and
tighten each nut in a crosswise
sequence. Tightening torque is
125 Nm.
10. Align the valve hole in the wheel cover with the tyre valve before
installing.
Install wheel nut caps.
11. Install vehicle jacking point cover.
12. Stow and secure the replaced wheel 3 274, the vehicle tools
3 260 and the adapter for the
locking wheel nuts 3 71.
13. Check the tyre pressure of the installed tyre and the wheel nut
torque as soon as possible.
Have the defective tyre renewed or
repaired as soon as possible.
Jacking position for lifting platform

274Vehicle careRear arm position of the lifting
platform centrically under the relevant vehicle jacking point.
Front arm position of the lifting
platform centrically under the relevant vehicle jacking point.
Spare wheel Some vehicles are equipped with a
tyre repair kit instead of a spare
wheel.
If mounting a spare wheel, which is
different from the other wheels, this
wheel might be classified as a
temporary spare wheel and the
corresponding speed limits apply,
even though no label indicates this.
Seek the assistance of a workshop to
check the applicable speed limit.
The spare wheel has a steel rim.Caution
The use of a spare wheel that is smaller than the other wheels or in
combination with winter tyres
could affect driveability. Have the defective tyre replaced as soon as
possible.
The spare wheel is located in the load
compartment beneath the floor
covering.
To remove:
1. Open the floor cover.
2. The spare wheel is secured with a
wing nut. Turn wing nut
anticlockwise and remove the
spare wheel.
Under the spare wheel there is the box with vehicle tools.
3. When, after a wheel change, no wheel is placed in the spare wheel
well, secure the tool box by
turning right back the wing nut and close the floor cover.
4. After wheel change back to full size wheel, place the spare wheel
outside up in the well and secure
with the wing nut.
Stowing the replaced full size
wheel in the spare wheel well
Secure a damaged full size wheel facing upwards with the wing nut in
the spare wheel well after mounting
an extension bolt on the thread bolt.
The extension bolt is stowed with the
vehicle tools 3 260. To secure the
wheel:

Service and maintenance283driving at high altitude and large
variations of temperature. Under
these severe operating conditions, certain service work may be required
more frequently than the regular service interval.
The international service intervals are
valid for the countries which are not
listed in the European service
intervals.
Service display 3 104.
Confirmations Confirmation of service is recorded inthe Service and Warranty Booklet.
The date and mileage is completed
with the stamp and signature of the
servicing workshop.
Make sure that the Service and
Warranty Booklet is completed
correctly as continuous proof of
service is essential if any warranty or
goodwill claims are to be met, and is
also a benefit when selling the
vehicle.Service interval with remaining
engine oil life duration
The service interval is based on
several parameters depending on
usage.
The service display lets you know
when to change the engine oil.
Service display 3 104.Recommended fluids,
lubricants and parts
Recommended fluids andlubricants
Only use products that meet the
recommended specifications.9 Warning
Operating materials are
hazardous and could be
poisonous. Handle with care. Pay
attention to information given on
the containers.
Engine oil
Engine oil is identified by its quality
and its viscosity. Quality is more
important than viscosity when
selecting which engine oil to use. The oil quality ensures e.g. engine
cleanliness, wear protection and oil
aging control, whereas viscosity
grade gives information on the oil's
thickness over a temperature range.