VAUXHALL INSIGNIA 2019.5 Owner's Manual

Vehicle care239Depending on the engine, the
position of the coolant container may be different.9 Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
To top up, use a 1:1 mixture of
released coolant concentrate mixed
with clean tap water. If no coolant
concentrate is available, use clean
tap water. Install the cap tightly. Have the coolant concentration checked
and have the cause of the coolant
loss remedied by a workshop.
Washer fluid
Fill with clean water mixed with a
suitable quantity of approved
windscreen washer fluid which
contains antifreeze.
Caution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
a sudden drop in temperature.
Washer fluid 3 282.
Brakes
In the event of minimum thickness of
the brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake lining replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.

240Vehicle care
The brake fluid level must be betweenthe MIN and MAX marks.
If fluid level is below MIN seek the
assistance of a workshop.
Brake and clutch fluid 3 282.
Vehicle battery
The vehicle battery is located in the
engine compartment.
There are connecting points for jump starting 3 274.
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
four weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
Battery discharge protection 3 143.
Disconnecting the battery
If the vehicle's battery is to be
disconnected (e.g. for maintenance
work), the alarm siren must be
deactivated as follows: Switch the
ignition on then off, then disconnect
the vehicle's battery within
15 seconds.

Vehicle care241Replacing the vehicle batteryNotice
Any deviation from the instructions
given in this section may lead to
temporary deactivation or
disturbance of the stop-start system.
When the vehicle battery is being
replaced, please ensure that there
are no open ventilation holes in the
vicinity of the positive terminal. If a
ventilation hole is open in this area, it
must be closed off with a dummy cap, and the ventilation in the vicinity of the
negative terminal must be opened.
Ensure that the battery is always replaced by the same type of battery.
We recommend that you have the
vehicle battery replaced by a
workshop.
Stop-start system 3 161.Charging the vehicle battery9 Warning
On vehicles with stop-start
system, ensure that the charging potential does not exceed 14.6 V
when using a battery charger.
Otherwise the vehicle battery may be damaged.
Jump starting 3 274.
Discharge protection Battery voltage
When the vehicle battery voltage is
running low, a warning message will
appear in the Driver Information
Centre.
1. Switch off any electrical consumers which are not requiredfor a safe ride, e.g. seat heating,
heated rear window or other main consumers.
2. Charge the vehicle battery by driving continuously for a while or
by using a charging device.
The warning message will disappear
after the engine has been started
twice without a voltage drop.
If the vehicle battery cannot be
recharged, have the cause of the fault
remedied by a workshop.
Vehicle battery state of charge
function
The function guarantees longest vehicle battery life via a generator
with controllable power output and
optimised power distribution.
To prevent discharge of the vehicle
battery when driving, the following
systems are reduced automatically in two stages and finally switched off:
● auxiliary heater
● heated rear and front window
● heated steering wheel
● heated mirrors
● heated seats
● fan
In the second stage, a message
which confirms the activation of the
vehicle battery discharge protection
will be displayed in the Driver
Information Centre.

242Vehicle careIdle boost
If charging of the vehicle battery is
required due to battery condition, the
power output of the generator must be increased. This will be achieved by an idle boost which may be audible.
A message appears in the Driver
Information Centre.
Power outlet
The power outlets are deactivated in
the event of low vehicle battery
voltage.
Warning labelMeaning of symbols: ● No sparks, naked flames or smoking.
● Always shield eyes. Explosive gases can cause blindness or
injury.
● Keep the vehicle battery out of reach of children.
● The vehicle battery contains sulphuric acid which could cause
blindness or serious burn
injuries.
● See the Owner's Manual for further information.
● Explosive gas may be present in the vicinity of the vehicle battery.
Diesel fuel system bleeding If the tank has been run dry, the diesel
fuel system must be bled. Switch on
the ignition three times for
15 seconds at a time. Then crank the
engine for a maximum of 40 seconds. Repeat this process after
no less than 5 seconds. If the engine fails to start, seek the assistance of a
workshop.Wiper blade replacement
Windscreen
Lift the wiper arm until it stays in the
raised position. Lift retaining clip to
disengage the wiper blade and
remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.

Vehicle care243Rear windowGrand Sport
Lift the wiper arm until it stays in the
raised position, press button to
disengage the wiper blade and
remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Sports Tourer, Country Tourer
Lift wiper arm. Disengage wiper blade as shown in illustration and remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Bulb replacement
Switch off the ignition and switch off
the relevant switch or close the doors.
Only hold a new bulb at the base. Do not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Replace headlight bulbs from within
the engine compartment.
Bulb check
After a bulb replacement switch on
the ignition, operate and check the
lights.
Halogen headlights Halogen headlights with separate
bulbs for low beam and high beam.

244Vehicle care
Low beam (1) outer bulb.
High beam ( 2) inner bulb.
Low beam (1)
1. Rotate the cap anticlockwise and remove it.
2. Disengage bulb holder bypressing the retainer to the front.
Withdraw the bulb holder from the
reflector housing.
3. Detach the bulb from the bulb holder and replace the bulb.
4. Insert the bulb holder.
5. Fit the cap and rotate clockwise.

Vehicle care245High beam (2)
1. Rotate the cap anticlockwise andremove it.
2. Disengage bulb holder bypressing the retainer to the front.
Withdraw the bulb holder from the
reflector housing.
3. Detach the bulb from the bulb holder and replace the bulb.
4. Insert the bulb holder.
5. Fit the cap and rotate clockwise.
Front turn lights
In case of defective LEDs, have them replaced by a workshop.
Side lights In case of defective LEDs, have them
replaced by a workshop.
Daytime running lights
In case of defective LEDs, have them replaced by a workshop.
LED headlights Headlights for low and high beam,
sidelights, daytime running lights and
turn lights are designed as LEDs and
cannot be changed.
Have lights repaired by a workshop in case of failure.
Front fog lights 1. Grand Sport, Sports Tourer

246Vehicle careWrap a cloth around the tip of a flat
screwdriver to prevent paint
damage. Insert the screwdriver in
the recess at the edge of the
cover. Release the cover by
levering it out carefully.
Country Tourer
Undo the screw with a torx
screwdriver.
2. Grand Sport, Sports Tourer
Undo screw with the torx
screwdriver and remove the
faceplate.
Country Tourer
Wrap a cloth around the tip of the
flat screwdriver to prevent paint
damage. Lever out the faceplate
by inserting the screwdriver in the
recess and remove it.
3. Undo three screws with the torx screwdriver and remove the light
assembly to the front.

Vehicle care247
4. Turn the bulb socketanticlockwise and remove it from
the light assembly.
5. Disengage the plug connector by pressing the retaining lug.
6.Remove and replace the bulb unit
and attach the plug connector.
Note that the bulb and the socket
are one unit and have to be
changed together.
7. Insert the bulb socket into the light
assembly by turning clockwise
and engage.
8. Mount the light assembly by tightening the three screws.
9. Attach the faceplate and tighten the screw.
10. Grand Sport, Sports Tourer
Attach and engage the cover.
Tail lights Tail lights and brake lights are
designed as LEDs. In case of failure,
have LEDs replaced by a workshop.
Turn lights, rear fog light and reverse
lights are designed for bulbs and can
be changed as follows.Grand Sport
Light assembly in the body
1. Remove the cover on the respective side.

248Vehicle care2. Unscrew the two plastic securingnuts from the inside by hand.
3. Carefully withdraw light assembly from recess and remove. Take
care that the cable is not being
pulled off.
4. Turn the turn light bulb socket anticlockwise and remove it from
the light assembly.
5. Remove and replace the turn light
bulb.
6. Attach the bulb socket to the light assembly.
7. Attach the light assembly to the vehicle body and tighten the
securing nuts from the inside of
the load compartment. Attach
cover.
Light assembly in the tailgate
1. Release the cover in the tailgate and remove it.