engine VAUXHALL INSIGNIA 2019.5 Manual PDF

236Vehicle careVehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating even if the ignition is off.
9 Danger
The ignition system uses
extremely high voltage. Do not
touch.
Bonnet
Opening
Pull the release lever and return it to
its original position.
Move the safety catch sideways to the left vehicle side and open the bonnet.
The bonnet is held open
automatically.
If the bonnet is opened during an
Autostop, the engine will be restarted automatically for safety reasons.
Stop-start system 3 161.
Closing Lower the bonnet and let it fall into the
latch from a low height (20-25 cm).
Check that the bonnet is engaged.

Vehicle care237Caution
Do not press the bonnet into the
latch to avoid dents.
Active bonnet 3 70.
Engine oil
Check the engine oil level manually
on a regular basis to prevent damage
to the engine. Ensure that the correct specification of oil is used.
Recommended fluids and lubricants
3 282.
The maximum engine oil
consumption is 0.6 l per 600 miles.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 5 minutes.
Caution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.
Pull out the dipstick, wipe it clean,
reinsert fully, pull out and read the
engine oil level.
Different dipsticks are used
depending on engine variant.

238Vehicle careWhen the engine oil level has
dropped to the MIN mark, top up
engine oil.
The engine oil level must not exceed
the MAX mark on the dipstick.
We recommend the use of the same
grade of engine oil that was used at
last change.Caution
Wipe off any spilled engine oil
immediately.
Caution
Overfilled engine oil must be
drained or suctioned out. If the oil
exceeds the maximum level, do
not start the vehicle and contact a
workshop.
Capacities 3 294.
Fit the cap on straight and tighten it.
Engine coolant
The factory filled coolant provides
freeze protection down to approx.
-28 °C. In cold regions with very low
temperatures, the factory filled
coolant provides frost protection
down to approx. -37 °C.Caution
Only use approved antifreeze.
Coolant and antifreeze 3 282.
Coolant level
Caution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be above the
filling line mark. Top up if the level is
low.

Vehicle care239Depending on the engine, the
position of the coolant container may be different.9 Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
To top up, use a 1:1 mixture of
released coolant concentrate mixed
with clean tap water. If no coolant
concentrate is available, use clean
tap water. Install the cap tightly. Have the coolant concentration checked
and have the cause of the coolant
loss remedied by a workshop.
Washer fluid
Fill with clean water mixed with a
suitable quantity of approved
windscreen washer fluid which
contains antifreeze.
Caution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
a sudden drop in temperature.
Washer fluid 3 282.
Brakes
In the event of minimum thickness of
the brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake lining replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.

240Vehicle care
The brake fluid level must be betweenthe MIN and MAX marks.
If fluid level is below MIN seek the
assistance of a workshop.
Brake and clutch fluid 3 282.
Vehicle battery
The vehicle battery is located in the
engine compartment.
There are connecting points for jump starting 3 274.
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
four weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
Battery discharge protection 3 143.
Disconnecting the battery
If the vehicle's battery is to be
disconnected (e.g. for maintenance
work), the alarm siren must be
deactivated as follows: Switch the
ignition on then off, then disconnect
the vehicle's battery within
15 seconds.

Vehicle care241Replacing the vehicle batteryNotice
Any deviation from the instructions
given in this section may lead to
temporary deactivation or
disturbance of the stop-start system.
When the vehicle battery is being
replaced, please ensure that there
are no open ventilation holes in the
vicinity of the positive terminal. If a
ventilation hole is open in this area, it
must be closed off with a dummy cap, and the ventilation in the vicinity of the
negative terminal must be opened.
Ensure that the battery is always replaced by the same type of battery.
We recommend that you have the
vehicle battery replaced by a
workshop.
Stop-start system 3 161.Charging the vehicle battery9 Warning
On vehicles with stop-start
system, ensure that the charging potential does not exceed 14.6 V
when using a battery charger.
Otherwise the vehicle battery may be damaged.
Jump starting 3 274.
Discharge protection Battery voltage
When the vehicle battery voltage is
running low, a warning message will
appear in the Driver Information
Centre.
1. Switch off any electrical consumers which are not requiredfor a safe ride, e.g. seat heating,
heated rear window or other main consumers.
2. Charge the vehicle battery by driving continuously for a while or
by using a charging device.
The warning message will disappear
after the engine has been started
twice without a voltage drop.
If the vehicle battery cannot be
recharged, have the cause of the fault
remedied by a workshop.
Vehicle battery state of charge
function
The function guarantees longest vehicle battery life via a generator
with controllable power output and
optimised power distribution.
To prevent discharge of the vehicle
battery when driving, the following
systems are reduced automatically in two stages and finally switched off:
● auxiliary heater
● heated rear and front window
● heated steering wheel
● heated mirrors
● heated seats
● fan
In the second stage, a message
which confirms the activation of the
vehicle battery discharge protection
will be displayed in the Driver
Information Centre.

242Vehicle careIdle boost
If charging of the vehicle battery is
required due to battery condition, the
power output of the generator must be increased. This will be achieved by an idle boost which may be audible.
A message appears in the Driver
Information Centre.
Power outlet
The power outlets are deactivated in
the event of low vehicle battery
voltage.
Warning labelMeaning of symbols: ● No sparks, naked flames or smoking.
● Always shield eyes. Explosive gases can cause blindness or
injury.
● Keep the vehicle battery out of reach of children.
● The vehicle battery contains sulphuric acid which could cause
blindness or serious burn
injuries.
● See the Owner's Manual for further information.
● Explosive gas may be present in the vicinity of the vehicle battery.
Diesel fuel system bleeding If the tank has been run dry, the diesel
fuel system must be bled. Switch on
the ignition three times for
15 seconds at a time. Then crank the
engine for a maximum of 40 seconds. Repeat this process after
no less than 5 seconds. If the engine fails to start, seek the assistance of a
workshop.Wiper blade replacement
Windscreen
Lift the wiper arm until it stays in the
raised position. Lift retaining clip to
disengage the wiper blade and
remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.

Vehicle care243Rear windowGrand Sport
Lift the wiper arm until it stays in the
raised position, press button to
disengage the wiper blade and
remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Sports Tourer, Country Tourer
Lift wiper arm. Disengage wiper blade as shown in illustration and remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Bulb replacement
Switch off the ignition and switch off
the relevant switch or close the doors.
Only hold a new bulb at the base. Do not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Replace headlight bulbs from within
the engine compartment.
Bulb check
After a bulb replacement switch on
the ignition, operate and check the
lights.
Halogen headlights Halogen headlights with separate
bulbs for low beam and high beam.

Vehicle care2534. Insert bulb holder and turnclockwise.
5. Insert left end of the lamp, slide to
the left and insert right end.
Number plate light
The number plate light is designed as LEDs and can not be changed. Incase of defective LEDs, have them
replaced by a workshop.
Interior lights
Have the following bulbs replaced by a workshop:
● courtesy light, reading lights
● load compartment light
● instrument panel illuminationElectrical system
Fuses Data on the replacement fuse must
match the data on the defective fuse.
There are two fuse boxes in the
vehicle:
● engine compartment
● instrument panel
Before replacing a fuse, turn off the
respective switch and the ignition.
A blown fuse can be recognised by its melted wire.Caution
Do not replace the fuse until the
cause of the fault has been
remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without
existence of a function.
Fuse extractor
A fuse extractor may be located in the
fuse box in the engine compartment.
The extractor has two sides, each
side is designed for a different type of fuses.

254Vehicle care
Grab the fuse with the fuse extractor
and withdraw the fuse.
Engine compartment fuse
box
The fuse box is in the front left of the
engine compartment.
Disengage the cover and remove it.