engine VAUXHALL MERIVA 2015 Repair Manual

172Vehicle careCaution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
a sudden drop in temperature.
Brakes
In the event of minimum thickness ofthe brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake lining replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid
9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MIN and the MAX marks.
When topping up, ensure maximum cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use high-performance brake
fluid approved for the vehicle.
Brake and clutch fluid 3 217.
Vehicle battery
Vehicles without stop-start systemwill be equipped with a lead acid
battery. Vehicles with stop-start
system will be equipped with an
AGM battery which is not a lead acid
battery.
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.

174Vehicle care
Stop-start system 3 137.
Charging the vehicle battery9 Warning
On vehicles with stop-start
system, ensure that the charging potential does not exceed
14.6 volts when using a battery
charger. Otherwise the vehicle
battery might be damaged.
Jump starting 3 209.
Warning label
Meaning of symbols: ■ No sparks, naked flames or smoking.
■ Always shield eyes. Explosive gases can cause blindness or
injury.
■ Keep the vehicle battery out of reach of children.
■ The vehicle battery contains sulphuric acid which could cause
blindness or serious burn injuries.
■ See the Owner's Manual for further
information.
■ Explosive gas may be present in the vicinity of the vehicle battery.Diesel fuel system
bleeding
If the tank has been run dry, the diesel
fuel system must be bled. Switch on
the ignition three times for
15 seconds at a time. Then crank the
engine for a maximum of
40 seconds. Repeat this process after
no less than 5 seconds. If the engine fails to start, seek the assistance of a
workshop.
Wiper blade replacement Wiper blades on the windscreen

Vehicle care175
Lift the wiper arm, press button to
disengage the wiper blade and
remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Wiper blade on the rear window
Lift wiper arm. Disengage wiper blade as shown in illustration and remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Bulb replacement
Switch off the ignition and switch off
the relevant switch or close the doors.
Only hold a new bulb at the base. Do not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Replace headlight bulbs from within
the engine compartment.
Halogen headlightsHeadlights have separate systems for low beam 1 (outer bulbs) and high
beam 2 (inner bulbs).
Low beam
1. Rotate the cap 1 anticlockwise
and remove it.

Vehicle care185Electrical systemFuses
Data on the replacement fuse must match the data on the defective fuse.
There are three fuse boxes in the
vehicle:
■ in the front left of the engine compartment,
■ In left-hand drive vehicles, in the interior behind the storage
compartment, or, in right-hand
drive vehicles, behind the
glovebox,
■ behind a cover on the left side of the
load compartment.
Before replacing a fuse, turn off the
respective switch and the ignition.
A blown fuse can be recognized by its melted wire. Do not replace the fuse
until the cause of the fault has been
remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without existence of a function.
Fuse extractor
A fuse extractor may be located in the
fuse box in the engine compartment.

186Vehicle care
Place the fuse extractor on the
various types of fuse from the top or
side, and withdraw fuse.
Engine compartment fuse
box
The fuse box is in the front left of the
engine compartment.
Disengage the cover, lift it upwards
and remove.
After having changed defective fuses
close the fuse box cover and press
until it engages.
If the fuse box cover is not closed
correctly, malfunctions may occur.

Vehicle care187
No.Circuit1Starter2–3Fuel filter, cooling4Horn5Terminal 306Engine control module, trans‐
mission control unit7Fog light8Engine cooling9Engine cooling10Vacuum pump11Ignition, preheating12Headlamp levelling13Air conditioning system,
terminal 1514Transmission control unit15High beam rightNo.Circuit16High beam left17Engine control module18Engine control module,
terminal 1519Airbag20Engine control module21Engine control module,
terminal 87

Vehicle care193
Tyre pressures differ depending on
various options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify the engine identifier code.
Engine data 3 224.
2. Identify the respective tyre.
The tyre pressure tables show all
possible tyre combinations 3 232.
For the tyres approved for your
vehicle, refer to the EEC Certificate of Conformity provided with your vehicle
or other national registration
documents.
The driver is responsible for correct
adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
If the tyre pressure must be reduced
or increased on a vehicle with tyre
pressure monitoring system, switch
off ignition.
Tyre pressure monitoring system The tyre pressure monitoring system
(TPMS) checks the pressure of all
four wheels once a minute when
vehicle speed exceeds a certain limit.Caution
Tyre pressure monitoring system
warns only about low tyre pressure
condition and does not replace
regular tyre maintenance by the
driver.
All wheels must be equipped with pressure sensors and the tyres must
have the prescribed pressure.
Notice
In countries where the tyre pressure
monitoring system is legally
required, the use of wheels without
pressure sensors will invalidate the
vehicle type approval.
The current tyre pressures can be
shown in the Vehicle Information
Menu in the Driver Information Centre
(DIC).
The menu can be selected by the
buttons on the turn signal lever.
Press the MENU button to select the
Vehicle Information Menu X .

Vehicle care199
1. Take the sealant bottle andbracket with air hose from the
insert.
2. Detach air hose from bracket and screw onto sealant bottle
connection.
3. Position the sealant bottle on the bracket. Make sure that the bottle
does not fall.
4. Unscrew valve cap from defective
tyre.
5. Screw tyre inflation hose to valve.
6. Screw air hose onto compressor connection.
7. Switch on ignition. To avoid discharging the vehicle
battery, we recommend running
the engine.

202Vehicle care
9. Connect the compressor plug tothe power outlet or cigarette
lighter socket.
To avoid discharging the battery,
we recommend running the
engine.
10. Set the rocker switch on the compressor to I. The tyre is filled
with sealant.
11. The compressor pressure gauge briefly indicates up to 6 bar whilstthe sealant bottle is emptying
(approx. 30 seconds). Then the
pressure starts to drop.
12. All of the sealant is pumped into the tyre. Then the tyre is inflated.
13. The prescribed tyre pressure should be obtained within
10 minutes. Tyre pressure
3 232 . When the correct pressure
is obtained, switch off the
compressor.
If the prescribed tyre pressure is
not obtained within 10 minutes,
remove the tyre repair kit. Move
the vehicle one tyre rotation.
Reattach the tyre repair kit and
continue the filling procedure for
10 minutes. If the prescribed tyre
pressure is still not obtained, the
tyre is too badly damaged. Seek
the assistance of a workshop.
Drain excess tyre pressure with
the button over the pressure indicator.
Do not run the compressor longer
than 10 minutes.
14. Detach the tyre repair kit. Push catch on bracket to remove
sealant bottle from bracket. Screw the tyre inflation hose to the freeconnection of the sealant bottle.
This prevents sealant from
escaping. Stow tyre repair kit in
load compartment.
15. Remove any excess sealant using a cloth.
16. Take the label indicating maximum permitted speed from
the sealant bottle and affix in the
driver's field of view.
17. Continue driving immediately so that sealant is evenly distributedin the tyre. After driving approx.
6 miles (but no more than
10 minutes), stop and check tyre
pressure. Screw compressor air

Vehicle care209
If your vehicle gets a flat tyre in the
rear while towing another vehicle,
mount the temporary spare wheel in
the front and the full tyre in the rear.
Tyre chains 3 197.
Directional tyres Fit directional tyres such that they rollin the direction of travel. The rolling
direction is indicated by a symbol
(e.g. an arrow) on the sidewall.
The following applies to tyres fitted
opposing the rolling direction:
■ Driveability may be affected. Have the defective tyre renewed or
repaired as soon as possible.
■ Drive particularly carefully on wet and snow-covered road surfaces.Jump starting
Do not start with quick charger.
A vehicle with a discharged vehicle
battery can be started using jump
leads and the vehicle battery of
another vehicle.9 Warning
Be extremely careful when starting
with jump leads. Any deviation
from the following instructions can
lead to injuries or damage caused
by vehicle battery explosion or
damage to the electrical systems
of both vehicles.
9 Warning
Avoid contact of the vehicle
battery with eyes, skin, fabrics and painted surfaces. The fluid
contains sulphuric acid which can
cause injuries and damage in the
event of direct contact.
■ Never expose the vehicle battery to
naked flames or sparks.
■ A discharged vehicle battery can already freeze at a temperature of
0 °C. Defrost the frozen battery
before connecting jump leads.
■ Wear eye protection and protective
clothing when handling a vehicle
battery.
■ Use a booster battery with the same voltage (12 volts). Its capacity(Ah) must not be much less than
that of the discharged battery.
■ Use jump leads with insulated terminals and a cross section of at
least 16 mm 2
(25 mm 2
for diesel
engines).
■ Do not disconnect the discharged battery from the vehicle.
■ Switch off all unnecessary electrical
consumers.
■ Do not lean over the battery during jump starting.
■ Do not allow the terminals of one lead to touch those of the other
lead.