engine VAUXHALL MOKKA 2015.5 Workshop Manual

Vehicle care161Vehicle careGeneral Information...................161
Vehicle checks ........................... 162
Bulb replacement .......................169
Electrical system ........................175
Vehicle tools .............................. 180
Wheels and tyres .......................181
Jump starting ............................. 194
Towing ....................................... 196
Appearance care .......................198General Information
Accessories and vehicle
modifications
We recommend the use of genuine parts and accessories and factory
approved parts specific for your
vehicle type. We cannot assess or
guarantee reliability of other products
- even if they have a regulatory or
otherwise granted approval.
Do not make any modifications to the electrical system, e.g. changes of
electronic control units (chip tuning).Caution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Vehicle storage
Storage for a long period of time
If the vehicle is to be stored for several months:
■ Wash and wax the vehicle.
■ Have the wax in the engine compartment and underbody
checked.
■ Clean and preserve the rubber seals.
■ Fill up fuel tank completely.
■ Change the engine oil.
■ Drain the washer fluid reservoir.
■ Check the coolant antifreeze and corrosion protection.
■ Adjust tyre pressure to the value specified for full load.
■ Park the vehicle in a dry, well ventilated place. Engage first orreverse gear or set selector lever to P . Prevent the vehicle from rolling.
■ Do not apply the parking brake.

162Vehicle care
■ Open the bonnet, close all doorsand lock the vehicle.
■ Disconnect the clamp from the negative terminal of the vehicle
battery. Beware that all systems are not functional, e.g. anti-theft alarm
system.
Putting back into operation When the vehicle is to be put back into
operation:
■ Connect the clamp to the negative terminal of the vehicle battery.
Activate the electronics of the
power windows.
■ Check tyre pressure.
■ Fill up the washer fluid reservoir.
■ Check the engine oil level.
■ Check the coolant level.
■ Fit the number plate if necessary.
End-of-life vehicle
recovery
Information on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on ourwebsite, where legally required. Only
entrust this work to an authorised
recycling centre.
Gas vehicles must be recycled by a
service centre authorised for gas
vehicles.Vehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating even if the ignition is off.

Vehicle care1639Danger
The ignition system and Xenon
headlights use extremely high
voltage. Do not touch.
Bonnet
Opening
Pull the release lever and return it to
its original position.
Move the safety catch sideways to the left vehicle side and open the bonnet.
Pull up the support rod lightly from the
holder. And then secure it at the left
side hook on the bonnet.
If the bonnet is opened during an
Autostop, the engine will be restarted automatically for safety reasons.
Closing Before closing the bonnet, press the
support into the holder.
Lower the bonnet and allow it to fall
into the latch from a low height
(20-25 cm). Check that the bonnet is
engaged.Caution
Do not press the bonnet into the
latch, to avoid dents.
Engine oil
Check the engine oil level manuallyon a regular basis to prevent damage
to the engine. Ensure that the correct specification of oil is used.
Recommended fluids and lubricants
3 203.

164Vehicle care
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 5 minutes.
Pull out the dipstick, wipe it clean, insert it to the stop on the handle, pull
out and read the engine oil level.
Insert dipstick to the stop on the
handle and make half a turn.
When the engine oil level has
dropped to the MIN mark, top up
engine oil.
We recommend the use of the same
grade of engine oil that was used at
last change.
The engine oil level must not exceed
the MAX mark on the dipstick.The engine oil filler cap is located on
the camshaft cover.
Caution
Overfilled engine oil must be
drained or suctioned out.
Capacities 3 214.
Fit the cap on straight and tighten it.
Engine coolant The coolant provides freeze
protection down to approx. -30 °C. In
northern countries with very low

Vehicle care165
temperatures the factory filled coolant
provides frost protection down to
approx. -40 °C.Caution
Only use approved antifreeze.
Coolant level
Caution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be above the
filling line mark. Top up if the level is
low.9 Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
To top up use a 1:1 mixture of
released coolant concentrate mixed
with clean tap water. If no coolant
concentrate is available, use clean
tap water. Install the cap tightly. Have the coolant concentration checked
and have the cause of the coolant
loss remedied by a workshop.
Power steering fluid
Caution
Extremely small amounts of
contamination can cause steering
system damage and cause it to not
work properly. Do not allow
contaminates to contact the fluid
side of the reservoir cap/dipstick or
from entering the reservoir.
Power steering fluid level normally
does not need to be checked. If an
unusual noise sounds during steering or the power steering reacts
conspicuously, seek the assistance of
a workshop.

Vehicle care167
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
4 weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
The anti-theft alarm siren must be
deactivated as follows: Switch the ignition on then off, disconnect the
vehicle's battery within 15 seconds.
Vehicle battery discharge protection
3 113.
Replacing the vehicle battery Notice
Any deviation from the instructions
given in this section may lead to
temporary deactivation of the stop-
start system.
When the vehicle battery is being
replaced, please ensure that there
are no open ventilation holes in the
vicinity of the positive terminal. If a
ventilation hole is open in this area, it
must be closed off with a dummy cap, and the ventilation in the vicinity of the
negative terminal must be opened.
Only use vehicle batteries that allow
the fuse box to be mounted above the
vehicle battery.
In vehicles with stop-start system, be
sure to have the AGM (Absorptive
Glass Mat) battery replaced with
another AGM battery.
An AGM battery can be identified by
the label on the battery. We
recommend the use of an original
Vauxhall vehicle battery.
Notice
Using an AGM vehicle battery
different from the original Vauxhall
vehicle battery may result in a lower performance of the stop-start
system.
We recommend that you have the
vehicle battery replaced by a
workshop.
Stop-start system 3 123.

168Vehicle care
Charging the vehicle battery9Warning
On vehicles with stop-start
system, ensure that the charging potential does not exceed
14.6 volts when using a battery
charger. Otherwise the vehicle
battery might be damaged.
Jump starting 3 194.
Warning label
Meaning of symbols: ■ No sparks, naked flames or smoking.
■ Always shield eyes. Explosive gases can cause blindness or
injury.
■ Keep the vehicle battery out of reach of children.
■ The vehicle battery contains sulphuric acid which could cause
blindness or serious burn injuries.
■ See the Owner's Manual for further
information.
■ Explosive gas may be present in the vicinity of the vehicle battery.Diesel fuel system
bleeding
If the tank has been run dry, the diesel
fuel system must be bled. Switch on
the ignition three times for
15 seconds at a time. Then crank the
engine for a maximum of
40 seconds. Repeat this process after
no less than 5 seconds. If the engine fails to start, seek the assistance of a
workshop.
Wiper blade replacement

Vehicle care169
Lift the wiper arm, press button to
disengage the wiper blade and
remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Wiper blade on the rear window
1. Remove the wiper cover from the wiper assembly.
2. Lift wiper blade.
3. Press slider holder pin.
4. Pull wiper blade out.
Bulb replacement
Switch off the ignition and turn off the
relevant switch or close the doors.
Only hold a new bulb at the base. Do not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Replace headlight bulbs from within
the engine compartment.
Halogen headlights
Low beam and high beam

176Vehicle care
Fuse extractorA fuse extractor may be located in the fuse box in the engine compartment.
Place the fuse extractor on the
various types of use from the top or
side, and withdraw fuse.
Engine compartment fuse
box
The fuse box is in the engine
compartment.
Disengage the cover, lift it upwards
and remove.
Mini Fuses
No.Circuit1Sunroof2Exterior mirrors3–4–5Electrical brake control module6Intelligent battery sensor7–8Transmission control module9–10Headlight levelling11Rear window wiper12Heated rear window13Headlight actuator (left hand)14Heated exterior mirrors15–16Seat heating17Transmission control module

Vehicle care177
No.Circuit18Engine control module19Fuel pump20–21Cooling fan22–23Ignition coil/Engine control
module24Washer pump25Headlamp actuator (right hand)26Engine control module27–28Engine control module29Engine control module30Exhaust system31Left-hand high beam32Right-hand high beam33Engine control moduleNo.Circuit34Horn35Air conditioning system36Front fog lamp
J-cases Fuses
No.Circuit1Electrical brake control module2Front wiper3Cooling fan4Power terminal of instrument
panel fuse box5–6Fuel heater7–8Cooling fan9Cooling fanNo.Circuit10Engine control module/Glow
plug11Starter
Instrument panel fuse box
Interior fuse block is located on the
underside of the driver's side
instrument panel.
To access the fuses, remove the
storage.
To remove the storage, open and pull it.