warning VAUXHALL MOVANO_B 2014 Repair Manual
[x] Cancel search | Manufacturer: VAUXHALL, Model Year: 2014, Model line: MOVANO_B, Model: VAUXHALL MOVANO_B 2014Pages: 201, PDF Size: 4.74 MB
Page 140 of 201

138Vehicle care
Warning label
Meaning of symbols:■ No sparks, naked flames or smoking.
■ Always shield eyes. Explosive gases can cause blindness or
injury.
■ Keep the battery out of reach of children.
■ The battery contains sulfuric acid which could cause blindness or
serious burn injuries.
■ See the Owner's Manual for further
information.
■ Explosive gas may be present in the vicinity of the battery.
Battery maintenance9 Danger
Ensure adequate ventilation when
charging the battery. There is a
risk of explosion if gases
generated during charging are
allowed to accumulate!
Additional battery
Depending on the vehicle's auxiliary
equipment, certain models may have
an additional battery mounted under
the front seat.
Diesel fuel filter
Drain diesel fuel filter of residual
water at every engine oil change.
Place a container underneath the
filter housing. Loosen the knurled
screws on the filter cover and on the
lower part of the filter by approx. one
turn, to drain off the water.
The filter is drained as soon as diesel fuel emerges from the knurled screw
at the bottom. Retighten the two
screws.
Check diesel fuel filter at shorter
intervals if the vehicle is subjected to
extreme operating conditions.
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152Vehicle care
In accordance with country-specific
regulations, a notice indicating the
maximum permissible speed for the
tyres must be affixed within the
driver's field of vision.
Tyre designationsE.g. 215/65 R 16 C 109 R215=Tyre width, mm65=Cross-section ratio (tyre
height to tyre width), %R=Belt type:RadialRF=Type:RunFlat16=Wheel diameter, inchesC=Cargo or commercial use88=Load index e.g. 109 is
equivalent to approx.
1030 kgR=Speed code letter
Speed code letter:
Q=up to 100 mphS=up to 112 mphT=up to 118 mphH=up to 130 mphV=up to 150 mphW=up to 168 mphTyre pressure
Check the pressure of cold tyres at least every 14 days and before any
long journey. Do not forget the spare
wheel.
Tyre pressures 3 189.
The tyre pressure data refers to cold tyres. It applies to summer and winter tyres.
Always inflate the spare tyre to the
pressure specified for full load.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and
fuel economy and will increase tyre
wear.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
Rear-wheel drive, with twin rear
wheels When inflating the outer tyre, the
inflation tube should be passed
between the two wheels.
Tread depth
Check tread depth at regular
intervals.
Tyres should be replaced for safety
reasons at a tread depth of 2-3 mm
(4 mm for winter tyres).
For safety reasons it is recommended
that the tread depth of the tyres on
one axle should not vary by more than
2 mm.
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Vehicle care153
The legally permissible minimum
tread depth (1.6 mm) has been
reached when the tread has worn
down as far as one of the tread wear
indicators (TWI). Their position is
indicated by markings on the
sidewall.
If there is more wear at the front than
the rear, swap round front wheels and rear wheels periodically. Ensure that
the direction of rotation of the wheels
is the same as before.
Tyres age, even if they are not used.
We recommend tyre replacement
every 6 years.
Changing tyre and wheel
size If tyres of a different size than those
fitted at the factory are used, it may be necessary to reprogramme the
speedometer as well as the nominal
tyre pressure and make other vehicle
modifications.9 Warning
Use of unsuitable tyres or wheels
may lead to accidents and will
invalidate the vehicle type
approval.
Wheel covers
Wheel covers and tyres that are
factory approved for the respective
vehicle and comply with all of the
relevant wheel and tyre combination requirements must be used.
If the wheel covers and tyres used are
not factory approved, the tyres must
not have a rim protection ridge.
Wheel covers must not impair brake
cooling.
9 Warning
Use of unsuitable tyres or wheel
covers could lead to sudden
pressure loss and thereby
accidents.
Tyre chains
Tyre chains are only permitted on the
drive wheels.
On vehicles with twin rear wheels,
tyre chains are only permitted on the
outer wheels.
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154Vehicle care
Always use fine mesh chains that addno more than 15 mm to the tyre tread
and the inboard sides (including chain
lock).9 Warning
Damage may lead to tyre blowout.
Wheel covers on steel wheels may
come into contact with parts of the
chains. In such cases, remove the
wheel covers.
Tyre chains may only be used at
speeds up to 30 mph and, when
travelling on roads that are free of
snow, they may only be used for brief
periods since they are subject to rapid wear on a hard road and may snap.
The use of tyre chains is not permitted on the temporary spare wheel.
Tyre repair kit
Minor damage to the tyre tread can be
repaired with the tyre repair kit.
Do not remove foreign bodies from
the tyres.
Tyre damage exceeding 4 mm or that
is at the tyre's sidewall near the rim
cannot be repaired with the tyre repair kit.9 Warning
Do not drive faster than 50 mph.
Do not use for a lengthy period.
Steering and handling may be
affected.
If the vehicle has a flat tyre:
Apply the parking brake and engage
first gear or reverse gear.
The tyre repair kit is located under the
front seat. Slide seat forwards fully
and fold backrest down to access kit.
1. Take the tyre repair kit out from under the front seat.
2. Remove the compressor.
3. Remove the power supply lead and air hose from the stowage
compartments on the underside
of the compressor.4. Screw the compressor air hose to
the connection on the sealant
bottle.
5. Fit the sealant bottle into the retainer on the compressor.
Set the compressor near the tyre
in such a way that the sealant
bottle is upright.
6. Unscrew valve cap from defective
tyre.
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Vehicle care157
not be driven. Seek theassistance of a workshop.
20. Stow tyre repair kit under the front
seat.
Notice
The driving characteristics of the repaired tyre are severely affected, therefore have this tyre replaced.
If unusual noise is heard or the
compressor becomes hot, turn
compressor off for at least
30 minutes.
The built-in safety valve opens at a
pressure of 7 bar (102 psi).
Note the expiry date of the kit. After
this date its sealing capability is no
longer guaranteed. Pay attention to
storage information on sealant
bottle.
Replace the used sealant bottle. Dispose of the bottle as prescribed
by applicable laws.
The compressor and sealant can be used from approx. -30 °C.
The adapters supplied can be used
to pump up other items e.g.
footballs, air mattresses, inflatabledinghies etc. They are located on the underside of the compressor. To
remove, screw on compressor air hose and withdraw adapter.
Wheel changing Some vehicles are equipped with a
tyre repair kit instead of a spare wheel 3 154.
Make the following preparations and
observe the following information:
■ Park the vehicle on a level, firm and
non-slippery surface. The frontwheels must be in the straight-ahead position.
■ Apply the parking brake and engage first gear or reverse gear.
■ Switch off the air suspension system 3 110.
■ Remove the spare wheel 3 159.
■ Never change more than one wheel
at a time.
■ Use the jack only to change wheels
in case of puncture, not for
seasonal winter or summer tyre
change.■ If the ground on which the vehicle is standing is soft, a solid board
(max. 1 cm thick) should be placed
under the jack.
■ No people or animals may be in the
vehicle when it is jacked-up.
■ Never crawl under a jacked-up vehicle.
■ Do not start the engine when the vehicle is raised on the jack.
■ Clean wheel bolts/nuts and their threads before mounting the wheel.9 Warning
Do not grease wheel bolt, wheel
nut and wheel nut cone.
1. Remove the wheel cover using the hook supplied. Vehicle tools
3 150.
2. Install the wheel wrench ensuring that it locates securely and loosen
each wheel bolt/nut by half a turn.
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160Vehicle care
Twin rear wheel vehicles have an
additional mounting plate attached to
the spare wheel. Before using the
wheel, undo the nut and remove the
mounting plate.
When reinstalling a spare wheel,
attach the mounting plate and secure with the nut.
When installing a spare wheel, route
the cable from the back and through
the centre of the wheel. Attach the
retainer and pin, ensuring it is
correctly positioned and that the front
of the wheel will be facing
downwards. Tighten cable using the
wheel wrench and adapter until the wheel is secured.
Summer and winter tyres If you use winter tyres, the spare
wheel may still be fitted with a
summer tyre.
If you use the spare wheel when it is
fitted with a summer tyre the vehicle's driveability may be affected,
especially on slippery road surfaces.
Directional tyres Fit directional tyres such that they rollin the direction of travel. The rolling
direction is indicated by a symbol
(e.g. an arrow) on the sidewall.
The following applies to tyres fitted
opposing the rolling direction:
■ Driveability may be affected. Have the defective tyre renewed or
repaired as soon as possible.
■ Do not drive faster than 50 mph.
■ Drive particularly carefully on wet and snow-covered road surfaces.Jump starting
Do not start with a quick charger.
A vehicle with a discharged battery
can be started using jump leads and
the battery of another vehicle.9 Warning
Be extremely careful when starting
with jump leads. Any deviation
from the following instructions can
lead to injuries or damage caused
by battery explosion or damage to the electrical systems of both
vehicles.
9 Warning
Avoid contact with eyes, skin,
fabrics, and painted surfaces. The fluid contains sulphuric acid which can cause injuries and damage in
the event of direct contact.
Page 163 of 201

Vehicle care161Caution
The air suspension system must
be switched off prior to jump
starting.
9 Warning
Avoid contact of the battery with
eyes, skin, fabrics and painted
surfaces. The fluid contains
sulphuric acid which can cause
injuries and damage in the event
of direct contact.
■ Never expose the vehicle battery to
naked flames or sparks.
■ A discharged vehicle battery can already freeze at a temperature of
0 °C. Defrost the frozen vehicle
battery before connecting jump
leads.
■ Wear eye protection and protective
clothing when handling a vehicle
battery.
■ Use a booster battery with the same voltage (12 volts). Its capacity(Ah) must not be much less than
that of the discharged vehicle
battery.
■ Use jump leads with insulated terminals and a cross section of at
least 25 mm 2
.
■ Do not disconnect the discharged battery from the vehicle.
■ Switch off all unnecessary electrical
consumers.
■ Switch off the air suspension system.
■ Do not lean over the vehicle battery
during jump starting.
■ Do not allow the terminals of one lead to touch those of the other
lead.
■ The vehicles must not come into contact with each other during the
jump starting process.
■ Apply the parking brake, transmission in neutral.Jump start terminal
In the event of a discharged vehicle
battery, the jump start terminal
enables the vehicle to be started
without the need to access the battery inside the vehicle.
The jump start terminal is located in
the engine compartment and
identified by a " <" sign on the red
insulating cover. Lift the red insulating
cover to access the terminal
connector.
Ensure the red insulating cover is
latched back into position when not in
use.
Page 170 of 201

168Service and maintenanceRecommended fluids,lubricants and parts
Recommended fluids and
lubricants
Only use products that meet the
recommended specifications.
Damage resulting from the use of
products not in line with these
specifications will not be covered by
the warranty.9 Warning
Operating materials are
hazardous and could be
poisonous. Handle with care. Pay
attention to information given on
the containers.
Engine oil
Engine oil is identified by its quality
and its viscosity. Quality is more
important than viscosity when
selecting which engine oil to use. The oil quality ensures e.g. engine
cleanliness, wear protection and oil
aging control, whereas viscosity
grade gives information on the oil's
thickness over a temperature range.
Dexos is the newest engine oil quality
that provides optimum protection for
diesel engines. If it is unavailable,
engine oils of other listed qualities
have to be used.
Select the appropriate engine oil based on its quality and on the
minimum ambient temperature
3 173.
Topping up engine oil
Engine oils of different manufacturers and brands can be mixed as long as
they comply with the required engine
oil quality and viscosity.
Use of engine oil with only
ACEA A1/B1 or only A5/B5 quality is
prohibited, since it can cause long-
term engine damage under certain
operating conditions.
Select the appropriate engine oil
based on its quality and on the
minimum ambient temperature
3 173.Additional engine oil additives
The use of additional engine oil
additives could cause damage and
invalidate the warranty.
Engine oil viscosity grades
The SAE viscosity grade gives
information of the thickness of the oil.
Multigrade oil is indicated by two
figures, e.g. SAE 5W-30. The first
figure, followed by a W, indicates the
low temperature viscosity and the
second figure the high temperature
viscosity.
Select the appropriate viscosity grade depending on the minimum ambient
temperature 3 173.
All of the recommended viscosity grades are suitable for high ambient
temperatures.
Coolant and antifreeze
Use only silicate-free long life coolant
(LLC) antifreeze approved for the
vehicle, consult a workshop.
The system is factory filled with
coolant designed for excellent
corrosion protection and frost
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195
Climate control systems...............94
Clock ............................................ 71
Control indicators.......................... 76
Control of the vehicle .................106
Controls ........................................ 68
Convex shape .............................. 30
Coolant ....................................... 135
Coolant and antifreeze ...............168
Coolant heater ............................ 100
Cornering light ......................89, 142
Coupling ball bar ........................130
Cruise control ...................... 82, 121
Cupholders .................................. 61
D Danger, Warnings and Cautions ...3
Dashboard .................................... 10
Daytime running lights .................88
Declaration of conformity ............191
Diesel fuel filter .......................... 138
Diesel fuel system bleeding .......139
Diesel particle filter ...............81, 112
Door open .................................... 82
Doors ............................................ 24
Drain fuel filter ............................. 81
Driver assistance systems ..........121
Driver Information Centre .............83
Driving characteristics and towing tips .............................. 129
Driving hints ................................ 106E
Electric adjustment ......................30
Electrical system......................... 148
Electronic climate control system 96
Electronic driving programmes ..116
Electronic Stability Program 80, 120
Emergency exit ............................. 34
End-of-life vehicle recovery .......133
Engine compartment fuse box ...149
Engine coolant ........................... 135
Engine coolant temperature ........80
Engine coolant temperature gauge ....................................... 74
Engine data ............................... 174
Engine exhaust .......................... 112
Engine identification ...........171, 172
Engine oil ................... 134, 168, 173
Engine oil level monitor ................74
Engine oil pressure ......................81
Event data recorders ..................191
Exhaust gases ............................ 112
Exit lighting .................................. 92
Exterior care .............................. 164
Exterior light ................................. 82
Exterior lighting ......................12, 87
Exterior mirrors ............................. 30F
Fault ........................................... 117
Fire extinguisher ..........................65
First aid ......................................... 65
First aid kit ................................... 65
Fixed air vents ........................... 104
Fog light ....................................... 82
Fog lights .............................. 89, 143
Folding mirrors ............................. 30
Front airbag system .....................49
Front fog lights ............................. 89
Front seats.................................... 36
Front storage ............................... 61
Front turn signal lights ...............143
Fuel consumption - CO 2-
Emissions ............................... 128
Fuel for diesel engines ..............127
Fuel gauge ................................... 74
Fuse box ..................................... 149
Fuses ......................................... 148
G Gauges ......................................... 73
General information ...................129
Glass panel .................................. 34 Glovebox ..................................... 61
Glovebox cooler ......................... 104
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196
HHand brake - see Parking brake. 119
Hazard warning flashers ..............89
Headlight flash ............................. 88
Headlight range adjustment ........88
Headlights ...................... 87, 88, 140
Headlights when driving abroad ..88
Head restraint adjustment .............8
Head restraints ............................ 35
Heated mirrors ............................. 31
Heated rear window ..................... 33
Heating ........................................ 40
Heating and ventilation system ...94
High beam ............................. 82, 88
Horn ....................................... 13, 69
I
Identification plate .....................171
Idle speed control ......................108
Ignition switch positions .............107
Immobiliser .................................. 29
Indicators ...................................... 73
Information displays...................... 83
Instrument cluster ........................73
Instrument panel fuse box .........149
Instrument panel illumination .....147
Instrument panel overview ........... 10
Instrument panel storage .............60
Interior care ............................... 165Interior lighting.............................. 90
Interior lights ........................ 90, 146
Interior mirrors .............................. 31
Interruption of power supply ......117
Introduction .................................... 3
ISOFIX child restraint systems ....59
J Jack ............................................ 150
Jump starting ............................. 160
K Keys ............................................. 18
Keys, locks ................................... 18
L
Lashing eyes ............................... 63
Light covers, misted...................... 90
Lighting ......................................... 87
Light switch .................................. 87
Load compartment lighting ..........91
Loading information .....................66
Low fuel ....................................... 81
M Malfunction indicator light ............79
Manual adjustment ......................30
Manual anti-dazzle ......................31
Manual mode ............................. 116
Manual transmission .................. 113Manual transmission automated 114
Manual windows ..........................32
Messages ..................................... 83
Mirror adjustment ........................... 8
Mirrors .................................... 30, 31
Misted light covers .......................90
N New vehicle running-in ..............106
Number plate light .....................146
O
Object detection systems ...........124
Octane rating .............................. 174
Odometer ..................................... 73
Oil ............................................... 134
Oil, engine .......................... 168, 173
Oil level ......................................... 74
Oil pressure .................................. 81
Outside temperature ....................70
Overcab storage ..........................62
Overhead console .......................62
Overrun cut-off ........................... 108
P Parking ................................ 17, 110
Parking assist ............................ 124
Parking brake ............................ 119
Particulate filter ........................... 112
Performing work ........................133