engine VAUXHALL MOVANO_B 2017.5 Repair Manual

Driving and operating167diesel, Aquazole and similar diesel-
water emulsions. Diesel fuels must
not be diluted with fuels for petrol
engines.
The flow and filterability of diesel fuels
are temperature-dependent. When
temperatures are low, refuel with
diesel fuel with guaranteed winter
properties.
Diesel fuel filter 3 181, diesel fuel
system bleeding 3 181.
Refuelling9 Danger
Before refuelling, switch off engine
and any external heaters with
combustion chambers. Switch off
any mobile phones.
Follow the operating and safety
instructions of the filling station
when refuelling.
9 Danger
Fuel is flammable and explosive.
No smoking. No naked flames or
sparks.
If you can smell fuel in your
vehicle, have the cause of this
remedied immediately by a
workshop.
Caution
In case of misfuelling, do not
switch on ignition.
The fuel tank filler neck with bayonet
cap is located on the left front side of
the vehicle.
The fuel filler flap can only be opened
if the vehicle is unlocked and the door is opened. Open the fuel filler flap by
hand.
9 Danger
Vehicles with stop-start system:
The engine must be switched off
and the ignition key removed, to
avoid risk of engine being
restarted automatically by the
system.
Capacities 3 242.
Remove the fuel filler cap by turning
it anti-clockwise.
The fuel filler cap can be hung on the lower hook of the fuel filler flap.
For refuelling, fully insert the pump
nozzle and switch it on.

168Driving and operatingAfter automatic cut-off, it can be
topped up by operating the pump
nozzle a maximum of two more times.Caution
Wipe off any overflowing fuel
immediately.
When refuelling is complete, replace
the fuel filler cap and turn it clockwise.
Close the fuel filler flap.
Fuel filler cap
Only use genuine fuel filler caps.
Diesel-engined vehicles have special
fuel filler caps.
Fuel consumption - CO 2-
Emissions The fuel consumption (combined) ofthe model Vauxhall Movano is withina range of approx. 30 to 43 mpg.
The CO 2 emission (combined) is
within a range of approx. 173 to 248 g/km.
For the values specific to your
vehicle, refer to the EEC Certificate of
Conformity provided with your vehicle or other national registration
documents.
General information The official fuel consumption and
specific CO 2 emission figures quoted
relate to the EU base model with
standard equipment.
Fuel consumption data and CO 2
emission data are determined
according to regulation R (EC)
No. 715/2007 (in the latest applicable version), taking into consideration the
vehicle weight in running order, as
specified by the regulation.
The figures are provided only for the
purpose of comparison between
different vehicle variants and must
not be taken as a guarantee for the
actual fuel consumption of a
particular vehicle.
Additional equipment may result in
slightly higher results than the stated
consumption and CO 2 figures.Furthermore, fuel consumption is
dependent on personal driving style
as well as road and traffic conditions.

Driving and operating169Trailer hitch
General information
Only use towing equipment that has
been approved for your vehicle.
Entrust fitting of towing equipment at
a later date to a workshop. It may be
necessary to make changes that
affect the cooling system, heat
shields or other equipment.
Driving characteristics and towing tips
In the case of trailers with brakes,
attach the breakaway stopping cable.
Before attaching a trailer, lubricate
the coupling ball. However, do not do
so if a stabiliser, which acts on the coupling ball, is being used to reduce
snaking movements. For trailers with
low driving stability the use of a
stabiliser is recommended.
A maximum speed of 50 mph must
not be exceeded, even in countries
where higher speeds are permitted.If the trailer starts snaking, drive more slowly, do not attempt to correct the
steering and brake sharply if
necessary.
When driving downhill, drive in the
same gear as if driving uphill and
drive at a similar speed.
Adjust tyre pressure to the value
specified for full load 3 243.
Trailer towing
Trailer loads The permissible trailer loads are
vehicle-dependent and engine-
dependent maximum values which
must not be exceeded. The actual
trailer load is the difference between
the actual gross weight of the trailer
and the actual coupling socket load
with the trailer coupled.
The permissible trailer loads are
specified in the vehicle documents. In
general, they are valid for gradients
up to max. 12%.
The permitted trailer load applies up to the specified incline and up to an
altitude of 1000 metres above sealevel. Since engine power decreases as altitude increases due to the airbecoming thinner, therefore reducing
climbing ability, the permissible gross
train weight also decreases by 10%
for every 1000 metres of additional
altitude. The gross train weight does
not have to be reduced when driving on roads with slight inclines (less than 8%, e.g. motorways).
The permissible gross train weight
must not be exceeded. This weight is
specified on the identification plate
3 222.
Vertical coupling load
The vertical coupling load is the load
exerted by the trailer on the coupling
ball. It can be varied by changing the
weight distribution when loading the
trailer.
The maximum permissible vertical
coupling load is specified on the
towing equipment identification plate
and in the vehicle documents. Always aim for the maximum load, especially in the case of heavy trailers. The
vertical coupling load should never
fall below 25 kg.

170Driving and operatingIn the case of trailer loads of
1200 kg or more, the vertical coupling load should not be less than 50 kg.
Rear axle load When the trailer is coupled and the
towing vehicle fully loaded (including all occupants), the permissible rear
axle load (see identification plate or
vehicle documents) must not be
exceeded.
Towing equipmentCaution
When operating without a trailer,
remove the coupling ball bar.
Towing equipment audible
warning
For vehicles fitted with towing
equipment, when connected to a
trailer the pitch of the audible warning
changes upon operation of the turn
signals.
The pitch of the audible warning will
change if a turn signal light on the
trailer or the towing vehicle fails.
Trailer stability assist
If the system detects snaking
movements, engine power is reduced
and the vehicle/trailer combination is
selectively braked until the snaking ceases. While the system is working,keep steering wheel as still as
possible.
Trailer stability assist (TSA) is a
function of the Electronic Stability
Program (ESP) 3 155.Auxiliary features
Power take-off
Activation
To activate the power take-off, with
the vehicle stationary and the engine
idling:
● Set the gearshift lever to neutral (vehicles with manual
transmission automated:
selector lever in position N).
● Depress the clutch pedal.

Driving and operating171● Press switch on the instrumentpanel; LED in switch illuminates
after approx. two seconds.
● Release the clutch pedal.
The engine idle speed increases to
1,200 rpm.Caution
During operation of the power
take-off, never move the selector
lever out of neutral (vehicles with
manual transmission automated:
selector lever in position N), to
avoid damage to the transmission.
If a gear change becomes
necessary, i.e. to adjust the driving
speed, the power take-off must always be deactivated first.
Deactivation
To deactivate the power take-off: ● Depress the clutch pedal.
● Press switch on the instrument panel; LED in switch
extinguishes after approx.
two seconds.
● Release the clutch pedal.
Fault
If the LED in the switch does not
illuminate when attempting to activate the power take-off and/or the system
does not operate:
Gradually release the clutch pedal.
- or - ● Set the gearshift lever to neutral (vehicles with manual
transmission automated:
selector lever in position N).
● Depress the clutch pedal.
● Press switch on the instrument panel; LED in switch illuminatesafter approx. two seconds.
● Release the clutch pedal.
Then repeat the above procedure.
Notice
The power take-off function is not
available when control indicator A
3 95, C 3 96 or W 3 97 is
illuminated.

172Vehicle careVehicle careGeneral Information...................173
Accessories and vehicle modifications .......................... 173
Vehicle storage ........................173
End-of-life vehicle recovery .....174
Vehicle checks ........................... 174
Performing work ......................174
Bonnet ..................................... 174
Engine oil ................................. 175
Engine coolant ......................... 176
Power steering fluid .................177
Washer fluid ............................ 178
Brakes ..................................... 178
Brake fluid ............................... 178
Vehicle battery ......................... 179
Diesel fuel filter ........................181
Diesel fuel system bleeding .....181
Wiper blade replacement ........182
Bulb replacement .......................183
Headlights ............................... 183
Adaptive forward lighting .........185
Fog lights ................................. 186
Front turn signal lights .............186
Tail lights ................................. 187
Side turn signal lights ..............188Centre high-mounted brake
light ......................................... 189
Number plate light ...................190
Interior lights ............................ 190
Instrument panel illumination ...191
Electrical system ........................192
Fuses ....................................... 192
Engine compartment fuse box . 193
Instrument panel fuse box .......193
Load compartment fuse box ....194
Vehicle tools .............................. 196
Tools ........................................ 196
Wheels and tyres .......................197
Tyres ....................................... 197
Winter tyres ............................. 198
Tyre designations ....................198
Tyre pressure .......................... 198
Tyre pressure monitoring system .................................... 199
Tread depth ............................. 201
Changing tyre and wheel size . 201 Wheel covers ........................... 202
Tyre chains .............................. 202
Tyre repair kit .......................... 202
Wheel changing .......................206
Spare wheel ............................ 208
Jump starting ............................. 211Towing....................................... 213
Towing the vehicle ...................213
Towing another vehicle ...........214
Appearance care .......................215
Exterior care ............................ 215
Interior care ............................. 216

Vehicle care173General Information
Accessories and vehicle modifications
We recommend the use of genuine
parts and accessories and factory
approved parts specific for your
vehicle type. We cannot assess or guarantee reliability of other products
- even if they have a regulatory or
otherwise granted approval.
Any modification, conversion or other changes made to standard vehicle
specifications (including, without
limitation, software modifications,
modifications of the electronic control
units) may invalidate the warranty
offered by Vauxhall. Furthermore,
such changes may impact fuel
consumption, CO 2 emissions and
other emissions of the vehicle and
cause the vehicle to no longer
conform to the type approval,
impacting the validity of your vehicle
registration.Caution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Vehicle storage
Storage for a long period of time
If the vehicle is to be stored for several months:
● Wash and wax the vehicle.
● Have the wax in the engine compartment and underbody
checked.
● Clean and preserve rubber seals.
● Change engine oil.
● Drain washer fluid reservoir. ● Check coolant antifreeze and corrosion protection.
● Adjust tyre pressure to the value specified for full load.
● Park vehicle in a dry, well ventilated place. Engage first or
reverse gear. Prevent the vehicle
from rolling.
● Do not apply parking brake.
● Open bonnet, close all doors and
lock the vehicle.
● Disconnect the clamp from the negative terminal of the vehicle
battery. Beware that all systems
are not functional, e.g. anti-theft
alarm system.
Putting back into operation When the vehicle is to be put back into
operation:
● Connect the clamp to the negative terminal of the vehicle
battery. Activate the electronics
of the power windows.
● Check tyre pressure.
● Fill up the washer fluid reservoir. ● Check the engine oil level.
● Check the coolant level.
● Fit the number plate, if necessary.

174Vehicle careEnd-of-life vehicle recoveryInformation on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our website, where legally required. Only
entrust this work to an authorised
recycling centre.Vehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The vehicle must not be in an
Autostop 3 134.
The cooling fan may start
operating even if the ignition is off.
9 Danger
The ignition system generates
extremely high voltages. Do not
touch.
The caps for topping up the engine oil, the coolant, the washer fluid and the
oil dipstick handle are yellow for ease
of identification.
Bonnet
Opening
Pull the release lever and return it to
its original position.

Vehicle care175
Pull the safety catch, located slightly
left of centre, and open the bonnet.
Pull up the support rod from its holder,
then secure it in the right side hook on the underside of the bonnet.
If the bonnet is opened during an Autostop, the engine will be restarted
automatically for safety reasons.
Stop-start system 3 134.Caution
Ensure the windscreen wiper is
switched off before opening the
bonnet 3 83.
Closing
Before closing the bonnet, press the
support into the holder.
Lower the bonnet and allow it to drop into the catch from a low height
(20-25 cm). Check that the bonnet is
engaged.
Caution
Do not press the bonnet into the
latch, to avoid dents.
9 Warning
In the event of even a minor head-
on collision, have the bonnet
safety catch checked by a
workshop.
Engine oil
Check the engine oil level manually on a regular basis to prevent damage
to the engine.
Ensure that the correct specification
of oil is used. Recommended fluids
and lubricants 3 219.
The maximum engine oil
consumption is 0.6 litres per
600 miles.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least ten minutes.
Pull out the dipstick, wipe it clean,
insert it to the stop on the handle, pull
out and read the engine oil level.

176Vehicle careCaution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.
When the engine oil level has
dropped to the MIN mark, top-up
engine oil.
Caution
Do not allow the engine oil level to drop below the minimum level!
We recommend the use of the same
type of engine oil that was used at the
last change.
The engine oil level must not exceed the maximum mark MAX on the
dipstick.
Caution
Overfilled engine oil must be
drained or suctioned out.
To prevent spillage when
replenishing the engine oil, we
recommend using a funnel. Ensure funnel is securely located onto the
filler pipe.
A stabilization of the engine oil
consumption will not take place until
the vehicle has been driven several
thousand miles. Only then can the
actual degree of consumption be
established.
If consumption exceeds more than
0.6 litres every 600 miles after this
running-in period, consult a
workshop.
Capacities 3 242, Engine oil level
monitor 3 90.
Fit the cap on straight and tighten it.
Engine coolant The coolant provides freeze
protection down to approx. -28 °C.Caution
Only use approved antifreeze.