engine VAUXHALL MOVANO_B 2018.5 Manual PDF

178Vehicle careVehicle careGeneral Information...................179
Accessories and vehicle modifications .......................... 179
Vehicle storage ........................179
End-of-life vehicle recovery .....180
Vehicle checks ........................... 180
Performing work ......................180
Bonnet ..................................... 180
Engine oil ................................. 181
Engine coolant ......................... 183
Power steering fluid .................183
Washer fluid ............................ 184
Brakes ..................................... 185
Brake fluid ............................... 185
Vehicle battery ......................... 185
Diesel fuel filter ........................187
Diesel fuel system bleeding .....188
Wiper blade replacement ........188
Bulb replacement .......................189
Headlights ............................... 189
Fog lights ................................. 192
Front turn lights .......................192
Tail lights ................................. 193
Side turn lights ......................... 195Centre high-mounted brake
light ......................................... 195
Number plate light ...................196
Interior lights ............................ 197
Instrument panel illumination ...198
Electrical system ........................198
Fuses ....................................... 198
Engine compartment fuse box . 199
Instrument panel fuse box .......200
Load compartment fuse box ....201
Vehicle tools .............................. 203
Tools ........................................ 203
Wheels and tyres .......................204
Tyres ....................................... 204
Winter tyres ............................. 204
Tyre designations ....................204
Tyre pressure .......................... 204
Tyre pressure monitoring system .................................... 205
Tread depth ............................. 207
Changing tyre and wheel size . 208 Wheel covers ........................... 208
Tyre chains .............................. 208
Tyre repair kit .......................... 209
Wheel changing .......................212
Spare wheel ............................ 214
Jump starting ............................. 217Towing....................................... 219
Towing the vehicle ...................219
Towing another vehicle ...........220
Appearance care .......................221
Exterior care ............................ 221
Interior care ............................. 223

Vehicle care179General Information
Accessories and vehicle modifications
We recommend the use of genuine
parts and accessories and factory
approved parts specific for your
vehicle type. We cannot assess or guarantee reliability of other products
- even if they have a regulatory or
otherwise granted approval.
Any modification, conversion or other changes made to standard vehicle
specifications (including, without
limitation, software modifications,
modifications of the electronic control
units) may invalidate the warranty
offered by Vauxhall. Furthermore,
such changes may affect driver
assistance systems, fuel
consumption, CO 2 emissions and
other emissions of the vehicle. They
may also invalidate the vehicle
operating permit.Caution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Vehicle storage
Storage for a long period of time
If the vehicle is to be stored for several months:
● Wash and wax the vehicle.
● Have the wax in the engine compartment and underbody
checked.
● Clean and preserve rubber seals.
● Change engine oil.
● Drain washer fluid reservoir. ● Check coolant antifreeze and corrosion protection.
● Adjust tyre pressure to the value specified for full load.
● Park vehicle in a dry, well ventilated place. Engage first or
reverse gear. Prevent the vehicle
from rolling.
● Do not apply parking brake.
● Open bonnet, close all doors and
lock the vehicle.
● Disconnect the clamp from the negative terminal of the vehicle
battery. Beware that all systems
are not functional, e.g. anti-theft
alarm system.
Putting back into operation When the vehicle is to be put back into
operation:
● Connect the clamp to the negative terminal of the vehicle
battery. Activate the electronics
of the power windows.
● Check tyre pressure.
● Fill up the washer fluid reservoir. ● Check the engine oil level.
● Check the coolant level.
● Fit the number plate, if necessary.

180Vehicle careEnd-of-life vehicle recoveryInformation on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our website, where legally required. Only
entrust this work to an authorised
recycling centre.Vehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The vehicle must not be in an
Autostop 3 138.
The cooling fan may start
operating even if the ignition is off.
9 Danger
The ignition system generates
extremely high voltages. Do not
touch.
The caps for topping up the engine oil, the coolant, the washer fluid and the
oil dipstick handle are yellow for ease
of identification.
Bonnet
Opening
Pull the release lever and return it to
its original position.

Vehicle care181
Pull the safety catch, located slightly
left of centre, and open the bonnet.
Pull up the support rod from its holder,
then secure it in the right side hook on the underside of the bonnet.
If the bonnet is opened during an Autostop, the engine will be restarted
automatically for safety reasons.
Stop-start system 3 138.Caution
Ensure the windscreen wiper is
switched off before opening the
bonnet 3 87.
Closing
Before closing the bonnet, press the
support into the holder.
Lower the bonnet and allow it to drop into the catch from a low height
(20-25 cm). Check that the bonnet is
engaged.
Caution
Do not press the bonnet into the
latch, to avoid dents.
9 Warning
In the event of even a minor head-
on collision, have the bonnet
safety catch checked by a
workshop.
Engine oil
Check the engine oil level manually on a regular basis to prevent damage
to the engine.
Ensure that the correct specification
of engine oil is used.
Recommended fluids and lubricants
3 225.
The maximum engine oil
consumption is 0.6 l per 600 miles.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 10 minutes.

182Vehicle careCaution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.
Pull out the dipstick, wipe it clean,
reinsert fully, pull out and read the
engine oil level.
When the engine oil level has
dropped to the MIN mark, top-up
engine oil.
Caution
Do not allow the engine oil level to
drop below the minimum level!
We recommend the use of the same
type of engine oil that was used at the
last change.
Between the MIN and MAX marks a
volume of approx. 1.5 - 2.0 l can be
filled in.
The engine oil level must not exceed the maximum mark MAX on the
dipstick.
Caution
Overfilled engine oil must be
drained or suctioned out. If the oil exceeds the maximum level, do
not start the vehicle and contact a
workshop.
To prevent spillage when
replenishing the engine oil, we
recommend using a funnel. Ensure
funnel is securely located onto the
filler pipe.
A stabilisation of the engine oil
consumption will not take place until
the vehicle has been driven several
thousand miles. Only then can the
actual degree of consumption be
established.
If consumption exceeds more than
0.6 l every 600 miles after this
running-in period, consult a
workshop.
Engine oil level monitor 3 94.
Fit the cap on straight and tighten it.

Vehicle care183Engine coolant
The coolant provides freeze
protection down to approx. -28 °C.Caution
Only use approved antifreeze.
Coolant level
Caution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be just above the
MINI mark. Top up if the level is low.9Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
Top up with antifreeze. If no
antifreeze is available, use clean tap
water or distilled water. Install the cap
tightly. Have the antifreeze
concentration checked and have the
cause of the coolant loss remedied by a workshop.
If a substantial amount of coolant is
required, it will be necessary to bleed
any trapped air from the cooling
system. Seek the assistance of a
workshop.
Power steering fluidCaution
Extremely small amounts of
contamination can cause steering
system damage and cause it to not work properly. Do not allow
contaminates to contact the fluid
side of the reservoir cap or from
entering the reservoir.
The fluid level normally does not need
to be checked. If an unusual noise is
heard during steering or if the power
steering reacts conspicuously, seek
the assistance of a workshop.
Depending on vehicle, the power
steering fluid reservoir may be
located in the engine compartment
(Type A) or below the front wheel
arch, behind a trim panel (Type B).

Vehicle care185BrakesIn the event of minimum thickness ofthe brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake linings replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MIN and MAX marks.
When topping up, ensure maximum cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use brake fluid approved for
your vehicle.
Brake and clutch fluid 3 225.
Vehicle battery
The jump start terminal is located in
the engine compartment.
Jump starting 3 217.
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Control indicator p illuminates if
there is a fault with the charging
system. Stop, switch off engine and
seek the assistance of a workshop.
Charging system 3 99.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
four weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.

Vehicle care187Meaning of symbols:● No sparks, naked flames or smoking.
● Always shield eyes. Explosive gases can cause blindness or
injury.
● Keep the vehicle battery out of reach of children.
● The vehicle battery contains sulfuric acid which could cause
blindness or serious burn
injuries.
● See the Owner's Manual for further information.
● Explosive gas may be present in the vicinity of the battery.Additional battery
Depending on the vehicle's auxiliary
equipment, certain models may have
an additional battery mounted under
the right-hand front seat.
Notice
The additional battery is
automatically connected to the main vehicle battery only when the engine
is running. It does not need to be
manually disconnected before
disconnecting the main vehicle
battery or before jump starting the vehicle.
The terminals are designed for
additional electrical consumers up to
a maximum of 50 A.
Jump starting 3 217.
Diesel fuel filter
Drain diesel fuel filter of residual
water at every engine oil change.
Place a container underneath the
filter housing. Loosen the knurled
screws on the filter cover and on the
lower part of the filter by approx. one
turn, to drain off the water.

188Vehicle careThe filter is drained as soon as dieselfuel emerges from the knurled screw
at the bottom. Retighten the two
screws.
Check diesel fuel filter at shorter
intervals if the vehicle is subjected to
extreme operating conditions.
Diesel fuel system bleeding
If the fuel tank has been run dry, it will be necessary to air vent or bleed the
diesel fuel system.
Fill the tank with fuel and proceed as
follows:
1. Place a suitable container underneath the fuel filter vent
screw to collect fuel.
2. Loosen the vent screw (arrowed) by one turn.
3. Manually operate the in-line supply pump slowly and steadily
until fuel discharging from the
loosened vent screw is free of air
bubbles.
4. Retighten the vent screw.
In vehicles without an in-line supply
pump, fill the tank with fuel and
proceed as follows:Caution
Do not turn ignition key to position 3 before beginning the bleeding
procedure.
Ignition switch positions 3 136.
1. Turn ignition key to position 2 and
hold for 5 seconds.
2. Turn key back to position 1 and
wait for 3 seconds.
3. Repeat Step 1 and 2 multiple times.
4. Turn key to position 3, then return
to 0.
If the engine cannot be started after
several attempts to bleed the diesel
fuel system, seek the assistance of a
workshop.
Wiper blade replacement
Wiper blades on the windscreen If required, use the step located below
the headlights to reach the
windscreen wiper.

198Vehicle careInstrument panel
illumination
Have bulbs replaced by a workshop.Electrical system
Fuses
Data on the replacement fuse must
match the data on the defective fuse.
There are two fuse boxes in the
vehicle:
● on the left-hand side of the instrument panel, behind the trim
panel
● in the engine compartment located below the coolant
expansion tankCombi
An additional fuse box is located
behind a trim panel on the right-hand side of the load compartment, beside the rear door.Bus
An additional fuse box is located on
the lower right-hand side of the load
compartment, below the step trim
panel.
Before replacing a fuse, turn off the
respective switch and the ignition.A blown fuse can be recognised by its
melted wire. Do not replace the fuse
until the cause of the fault has been
remedied.