check engine VAUXHALL VIVARO 2016.5 User Guide

Driving and operating127AdBlue canisterNotice
Only use the designated AdBlue
canisters for refilling, to prevent a
topping-up of too much AdBlue.
Additionally, the fumes in the tank
are captured in the canister and do
not emerge.
Notice
Since AdBlue has a limited
durability, check the date of expiry
before refilling.
1. Switch off engine and remove key
from ignition switch.
2. Pull fuel filler flap to open.3. Unscrew protective cap anticlockwise from the filler neck.
4. Open AdBlue canister.
5. Mount one end of the hose on the
canister and screw the other end
on the filler neck.
6. Lift the canister until it is empty.
7. Unscrew the hose from the filler neck.
8. Mount the protective cap and turn
clockwise until it engages.
9. Close fuel filler flap and left-hand door.
Notice
Dispose of AdBlue canister and
hose according to environmental requirements.
Notice
Let the vehicle idle for 10 seconds to
allow the system to detect the
AdBlue refill.
Failure to observe this procedure will result in the system only recognising
the AdBlue refill after 20 minutes of
driving.If the AdBlue refill is detected
successfully, AdBlue level warnings
will disappear.
If the AdBlue refill is not detected
some time after running the engine,
seek the assistance of a workshop.
Filler cap
Only use genuine filler caps. Adblue
tank has a special filler cap.
Fault
If the system detects an operating fault, control indicator Y illuminates
together with F and a warning chime.
Seek the assistance of a workshop
immediately.
A corresponding message appears in the Driver Information Centre 3 90.

144Vehicle careVehicle careGeneral Information...................145
Accessories and vehicle modifications .......................... 145
Vehicle storage ........................145
End-of-life vehicle recovery .....145
Vehicle checks ........................... 146
Performing work ......................146
Bonnet ..................................... 146
Engine oil ................................. 147
Engine air filter ........................ 148
Engine coolant ......................... 148
Power steering fluid .................149
Washer fluid ............................ 150
Brakes ..................................... 150
Brake fluid ............................... 150
Vehicle battery ......................... 150
Diesel fuel filter ........................152
Diesel fuel system bleeding .....152
Wiper blade replacement ........153
Bulb replacement .......................154
Headlights ............................... 154
Fog lights ................................. 154
Front turn signal lights .............155
Tail lights ................................. 155
Side turn signal lights ..............156Centre high-mounted brake
light ......................................... 156
Reversing light ......................... 157
Number plate light ...................157
Fog tail light ............................. 157
Interior lights ............................ 158
Instrument panel illumination ...158
Electrical system ........................159
Fuses ....................................... 159
Instrument panel fuse box .......160
Vehicle tools .............................. 163
Tools ........................................ 163
Wheels and tyres .......................164
Tyres ....................................... 164
Winter tyres ............................. 164
Tyre designations ....................164
Tyre pressure .......................... 164
Tyre pressure monitoring system .................................... 166
Tread depth ............................. 167
Changing tyre and wheel size . 168
Wheel covers ........................... 168
Tyre chains .............................. 168
Tyre repair kit .......................... 169
Wheel changing .......................171
Spare wheel ............................ 173
Jump starting ............................. 174Towing....................................... 176
Towing the vehicle ...................176
Towing another vehicle ...........177
Appearance care .......................177
Exterior care ............................ 177
Interior care ............................. 179

Vehicle care145General Information
Accessories and vehicle modifications
We recommend the use of genuine
parts and accessories and factory
approved parts specific for your
vehicle type. We cannot assess or guarantee reliability of other products
- even if they have a regulatory or
otherwise granted approval.
Do not make any modifications to the
electrical system, e.g. changes of
electronic control units (chip tuning).Caution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Vehicle storage
Storage for a long period of time
If the vehicle is to be stored for several months:
● Wash and wax the vehicle.
● Have the wax in the engine compartment and underbody
checked.
● Clean and preserve rubber seals.
● Fill up fuel tank completely.
● Change the engine oil.
● Drain the washer fluid reservoir. ● Check the coolant antifreeze and
corrosion protection.
● Adjust tyre pressure to the value specified for full load.
● Park vehicle in a dry, well ventilated place. Engage first or
reverse gear. Prevent the vehicle from rolling.
● Do not apply the parking brake.
● Open the bonnet, close all doors and lock the vehicle.Putting back into operation
When the vehicle is to be put back into
operation:
● Check tyre pressure.
● Fill up the washer fluid reservoir. ● Check the engine oil level.
● Check the coolant level.
● Fit the number plate, if necessary.
End-of-life vehicle recovery
Information on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our website. Only entrust this work to an
authorised recycling centre.

146Vehicle careVehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating even if the ignition is off.
9 Danger
The ignition system generates
extremely high voltages. Do not
touch.
The caps for topping up the engine oil, the coolant, the washer fluid and the
oil dipstick handle are yellow for ease
of identification.
Bonnet
Opening
Pull the release lever and return it to
its original position.
Move the safety catch (located
slightly right of centre) sideways to
the left vehicle side and open the
bonnet.
The bonnet is held open
automatically by a lifter.
If the bonnet is opened during an
Autostop, the engine will be restarted automatically for safety reasons.
Stop-start system 3 119.
Closing
Lower the bonnet and allow it to fall
into the latch from a low height
(approx. 30 cm). Check that the
bonnet is engaged.

Vehicle care147Caution
Do not press the bonnet into the
latch, to avoid dents.
Engine oil
Check the engine oil level manually
on a regular basis to prevent damage
to the engine.
Ensure that the correct specification
of oil is used. Recommended fluids
and lubricants 3 182.
The maximum engine oil
consumption is 0.6 l per 1000 km.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 10 minutes.
Pull out the dipstick, wipe it clean,
insert it to the stop on the handle, pull
out and read the engine oil level.
Caution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.
When the engine oil level has
dropped to the MIN mark, top-up
engine oil.
Caution
Do not allow the engine oil level to drop below the minimum level!
We recommend the use of the same
grade of engine oil that was used at
the last change.
The engine oil level must not exceed the maximum mark MAX on the
dipstick.
Caution
Overfilled engine oil must be
drained or suctioned out.
To prevent spillage when
replenishing the engine oil, we
recommend using a funnel to top-up the engine oil. Ensure funnel is
securely located onto the filler pipe.

Vehicle care149If the cooling system is cold, the
coolant level should be just above the
MINI mark. Top-up if the level is low.9Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
Top-up with antifreeze. If no
antifreeze is available, use clean tap
water or distilled water. Install the cap
tightly. Have the antifreeze
concentration checked and have the
cause of the coolant loss remedied by a workshop.
If a substantial amount of coolant is
required, it will be necessary to bleed
any trapped air from the cooling
system. Seek the assistance of a
workshop.
If the coolant temperature is too high, control indicator W 3 87 illuminates
red in the instrument cluster, together
with C 3 86. Consult a workshop if
coolant level is sufficient.
Power steering fluidCaution
Extremely small amounts of
contamination can cause steering
system damage and cause it to not work properly. Do not allow
contaminates to contact the fluid
side of the reservoir cap or from
entering the reservoir.
The power steering fluid reservoir is located below the front left wheel
arch, behind a trim panel.
The fluid level normally does not need
to be checked. If an unusual noise is
heard during steering or if the power
steering reacts conspicuously, seek
the assistance of a workshop.If the fluid level in the reservoir falls
below the MIN mark consult a
workshop.

152Vehicle careWarning label
Meaning of symbols:● No sparks, naked flames or smoking.
● Always shield eyes. Explosive gases can cause blindness or
injury.
● Keep the vehicle battery out of reach of children.
● The vehicle battery contains sulfuric acid which could cause
blindness or serious burn
injuries.
● See the Owner's Manual for further information.
● Explosive gas may be present in the vicinity of the battery.
Diesel fuel filter
The diesel fuel filter is accessible from the underside of the vehicle.
Drain filter of residual water at every
engine oil change.
Place a container underneath the
filter housing. Loosen the knurled
screw on the lower part of the filter by approx. one turn, to drain off the
water.
The filter is drained as soon as water-
free diesel fuel emerges. Retighten
the screw.
Check diesel fuel filter at shorter
intervals if the vehicle is subjected to
extreme operating conditions.
Diesel fuel system bleeding
If the fuel tank has been run dry, it will be necessary to air vent or bleed the
diesel fuel system.
Refuel then proceed as follows:
With ignition key

154Vehicle careBulb replacement
Switch off the ignition and turn off the relevant switch or close the doors.
Only hold a new bulb at the base. Do
not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Bulb check After a bulb replacement, switch on
the ignition, operate and check the
lights.
Headlights
Low beam and high beam Replace headlight bulbs from within
the engine compartment.
1. Remove protective cover by rotating it anticlockwise.
2. Remove harness connector.
3. Release retaining clip and remove
bulb.
4. Renew bulb and install retaining clip ensuring that bulb is in correctorientation.
5. Install harness connector and protective cover.
Sidelights
1.Remove bulb holder from reflector
housing by rotating it
anticlockwise.
2. Renew bulb.
3. Install bulb holder in reflector housing.
Fog lights
Access the front fog light bulb from
beneath the vehicle.

Vehicle care165
The tyre pressure information label
on the driver's door frame indicates
the original equipment tyres and the
correspondent tyre pressures.
Always inflate tyres to the pressures
shown on the label.
Tyre pressures 3 198.
The tyre pressure data refers to cold tyres. It applies to summer and winter tyres.
Always inflate the spare tyre to the
pressure specified for full load.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and
fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify the engine identifier code.
Engine data 3 187.
2. Identify the respective tyre.
The tyre pressure tables show all
possible tyre combinations 3 198.
For the tyres approved for your
vehicle, refer to the EEC Certificate of Conformity provided with your vehicle
or other national registration
documents.
The driver is responsible for correct adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
9 Warning
For specific tyres the
recommended tyre pressure as
shown in the tyre pressure table may exceed the maximum tyre
pressure as indicated on the tyre.
Never exceed the maximum tyre
pressure as indicated on the tyre.
Temperature dependency
Tyre pressure depends on the
temperature of the tyre. During
driving, tyre temperature and
pressure increase.
Tyre pressure values provided on the
tyre information label and tyre
pressure chart are valid for cold tyres, which means at 20 °C. The pressure
increases by nearly 1.5 psi for a
10 °C temperature increase. This
must be considered when warm tyres
are checked.

Vehicle care167PunctureA puncture or severely under-inflated
tyre is indicated by illumination of
control indicator w together with C
3 86 and a corresponding message
appears in the DIC. Stop vehicle and
switch off engine.
Tyre pressure 3 198, Tyre repair kit
3 169, Spare wheel 3 173, Wheel
changing 3 171.
Relearn function
After a puncture has been repaired
and the driver has inflated the tyres to
the correct tyre pressure, TPMS
needs to recalculate.
Tyre pressure 3 198, Tyre repair kit
3 169.
During driving, select the tyre
pressure menu in the DIC by pressing button on end of wiper lever. Press
and hold button for approx.
5 seconds to initialise recalculation. A
corresponding message appears in
the DIC.
Several minutes of driving at a speed above 25 mph may be required tocomplete the relearn process. The
system can only provide limited
information during this time.
If problems occur during the relearn
process, control indicator w remains
illuminated and a warning message is
displayed in the DIC.
Driver Information Centre (DIC) 3 90.
Vehicle messages 3 91.
General information The use of tyre chains or
commercially available liquid tyre
repair kits can impair the function of
the system. Factory-approved tyre
repair kits can be used.Tyre repair kit 3 169, Tyre chains
3 168.
External high-power radio equipment
could disrupt the tyre pressure
monitoring system.
Each time the tyres are replaced,
TPMS sensors must be dismounted
and serviced by a workshop.
Tread depth
Check tread depth at regular
intervals.
Tyres should be replaced for safety
reasons at a tread depth of 2-3 mm
(4 mm for winter tyres).
For safety reasons it is recommended
that the tread depth of the tyres on
one axle should not vary by more than 2 mm.