engine VAUXHALL VIVARO 2017.5 Service Manual

Driving and operating131These functions stop working when
the driver's door is opened and the vehicle is locked.
Notice
Always take the electronic key with
you when exiting the vehicle.
The electronic key being left in the
card reader is indicated by a warning
chime 3 102 and a message in the
Driver Information Centre 3 101
when the driver's door is opened.9 Danger
Never leave an electronic key
inside the vehicle when children or animals are left in the vehicle, to
avoid unintended operation of
windows, doors or engine. Risk of
fatal injury.
Fault
If the engine cannot be started, the
cause may be one of the following:
● Fault in electronic key.
● Electronic key out of reception range.
● Battery voltage too low.
● Overload of the central locking system by operating at frequentintervals, the power supply is
interrupted for a short time.
● Interference from higher-power radio waves from other sources.
Battery replacement 3 20.
Central locking system 3 24.
Electronic key system 3 22.
Starting the engine
Manual transmission: operate clutch.
Do not accelerate.
Diesel engines: turn the key to
position 2 for preheating until control
indicator ! extinguishes in the
instrument cluster 3 98.
Turn key to position 3 and release.
The increased engine speed
automatically returns to normal idling
speed as the engine temperature
rises.
Start attempts should not last longer
than 15 seconds. If engine does not
start, wait 15 seconds before
repeating starting procedure. If
necessary, depress accelerator
before repeating starting procedure.
Before restarting or to switch off the
engine, turn key back to 0.
During an Autostop, the engine can
be started by depressing the clutch
pedal. Stop-start system 3 133.
Turbo engine warm-up Upon start-up, engine available
torque may be limited for a short time,
especially when the engine
temperature is cold. The limitation is
to allow the lubrication system to fully protect the engine.

132Driving and operatingIdle speed control
To increase the idle speed, press theswitch. After a few seconds the
function will be activated.
The function will be deactivated
when:
● The clutch pedal is depressed.
● The accelerator pedal is depressed.
● Vehicle speed is above 0 mph.
● Control indicator F, W or C
illuminate in the instrument
cluster.
To increase or decrease the fast idle
speed rate, consult a workshop.
Notice
When the fast idle function is
activated, the stop-start system is
automatically deactivated.
Stop-start system 3 133.
Vehicle shutdown
Fuel cut-off system
If the vehicle runs out of fuel, the fuel
system is cut-off and must be reset
after refuelling. A corresponding
warning message may also appear in
the Driver Information Centre 3 100.9 Danger
If you can smell fuel in the vehicle,
or a fuel leak is present, have thecause of this remedied
immediately by a workshop. Do
not reset the fuel cut-off system, to avoid the risk of fire.
Resetting with remote control
key / manual key
To reset the fuel cut-off system and
enable the vehicle to be driven:
1. Turn the ignition key to position 2
3 129.
2. Wait a few minutes to allow the fuel system to be reset.
3. Turn key to position 3 to start the
engine.
If the engine does not start, repeat the
procedure.
Resetting with electronic key
system
To reset the fuel cut-off system and
enable the vehicle to be driven:
1. Insert the electronic key in the card reader 3 129.
2. Press START/STOP without
depressing any pedals.
3. Wait a few minutes to allow the fuel system to be reset.
If the engine does not start, repeat the procedure.
Electronic key system 3 22.

Driving and operating133Power button 3 129.
Refuelling 3 157.
Overrun cut-off
The fuel supply is automatically cut off
during overrun, i.e. when the vehicle
is driven with a gear engaged but accelerator pedal is released.
Depending on driving conditions, the
overrun cut-off may be deactivated.
Stop-start system
The stop-start system helps to save
fuel and to reduce the exhaust
emissions. When conditions allow, it
switches off the engine as soon as the
vehicle is at a low speed or at a
standstill, e.g. at a traffic light or in a
traffic jam. It restarts the engine
automatically as soon as the clutch
pedal is depressed.
A vehicle battery sensor ensures that an Autostop is only performed if the
vehicle battery is sufficiently charged
for a restart.Activation
The stop-start system is available as
soon as the engine is started, the
vehicle starts-off and the conditions
as stated below in this section are
fulfilled.
If the below conditions are not
fulfilled, an Autostop is prohibited and
control indicator \ illuminates in the
instrument cluster 3 99.
Deactivation
Deactivate the stop-start system
manually by pressing Î. LED in the
button illuminates to indicate
deactivation and a corresponding message appears in the Driver
Information Centre 3 100.
If deactivated manually, it is possible to reactivate the stop-start system by
pressing Î again; LED extinguishes
in the button and a corresponding
message appears in the Driver
Information Centre. The system is
reactivated automatically the next
time the ignition is switched on.
Vehicle messages 3 101.
Notice
When the fast idle function is
activated, the stop-start system is
automatically deactivated and
cannot be reactivated by pressing
Î . LED in button illuminates to
indicate deactivation and a
corresponding message may
appear in the Driver Information
Centre 3 100.
Idle speed control 3 132.
Depending on version, if the driver's
door is opened or the driver's seat belt is unfastened, the stop-start system is

134Driving and operatingdeactivated automatically, and the
engine is switched off. Restart engine by pressing START/STOP .
Power button 3 129.
Autostop
If the vehicle is at a low speed or at a standstill, activate an Autostop as
follows:
● depress the clutch pedal
● move the selector lever to neutral
● release the clutch pedal
The engine will be switched off while
the ignition stays on if the required
conditions are met.An Autostop is indicated when Ï
illuminates in the instrument cluster
3 99.
During an Autostop, heating and brake performance will be
maintained. Brake assist, however, is
not available 3 145.Caution
The power steering assist may be
reduced during an Autostop.
If you exit the vehicle while the engine
is in an Autostop, a warning chime will
sound and a message " IGNITION
OFF " is displayed in the Driver
Information Centre as a reminder that
the engine is on standby and has not
been switched off.
Conditions for an Autostop
The stop-start system checks if each
of the following conditions is fulfilled,
otherwise an Autostop will be
inhibited and control indicator \ will
illuminate in the instrument cluster:
● the stop-start system is not manually deactivated
● the bonnet is fully closed
● the driver's door is closed or the driver's seat belt is fastened
● the vehicle battery is sufficiently charged and in good condition
● the engine is warmed up
● the engine coolant temperature is
not too high
● the outside temperature is not too
low or too high (e.g. below 0 °C
or above 30 °C)
● the defrosting function is not activated
● the climate control system does not inhibit an Autostop
● the brake vacuum is sufficient
● the self-cleaning function of the diesel particle filter is not active
3 136
● the Antilock brake system (ABS) 3 144, Traction Control system
(TC) 3 146 and Electronic

Driving and operating135Stability Program (ESP®Plus
)
3 147 ride control systems are
not actively engaged
● the vehicle has moved since the last Autostop
Otherwise an Autostop will be
inhibited.
Certain settings of the climate control system may also inhibit an Autostop.
See " Climate control " chapter for
further information 3 116.
Immediately after motorway driving
an Autostop may be inhibited.
New vehicle running-in 3 129.
Vehicle battery discharge protection
To ensure reliable engine restarts,
several battery discharge protection
features are implemented as part of
the stop-start system.
Restart of the engine by the driver
Depress the clutch pedal to restart the
engine.
Notice
If any gear is selected, the clutch pedal must be fully depressed to
restart the engine.If the engine does not restart first
time, depress clutch pedal fully again.
Alternatively, press button Î to
restart the engine while in an
Autostop.
Control indicator Ï 3 99 extinguishes
in the instrument cluster when the
engine is restarted.
Restart of the engine by the stop-
start system
The selector lever must be in neutralto enable an automatic restart.
If one of the following conditions
occurs during an Autostop, the
engine will be restarted automatically
by the stop-start system:
● the vehicle battery is discharged
● the outside temperature is too low or too high (e.g. below 0 °C
or above 30 °C)
● the defrosting function is activated 3 116
● the brake vacuum is not sufficient
● the brake pedal is operated repeatedly
● the vehicle starts to moveAn automatic engine restart may not
be possible if a door or the bonnet is
open.
If an electrical accessory, e.g. a
portable CD player, is connected to
the power outlet, a brief power drop
during engine restart may be
noticeable.
If the Infotainment system is active,
audio sound may briefly be reduced
or interrupted during the restart.
Fault
If a fault occurs in the stop-start
system, the LED in Î illuminates,
and a corresponding message
appears in the Driver Information
Centre 3 100 . Seek the assistance of
a workshop.
Vehicle messages 3 101.
Warning chimes 3 102.

136Driving and operatingParking9Warning
● Do not park the vehicle on an
easily ignitable surface. The
high temperature of the
exhaust system could ignite the
surface.
● Always apply parking brake without pressing release
button. Apply as firmly as
possible on a downhill slope or
uphill slope. Depress brake
pedal at the same time to
reduce operating force.
● Switch off the engine.
● If the vehicle is on a level surface or uphill slope, engage
first gear. On an uphill slope,
turn the front wheels away from
the kerb.
If the vehicle is on a downhill
slope, engage reverse gear.
Turn the front wheels towards the kerb.
● Close the windows.
● Remove the ignition key from the ignition switch. Turn the
steering wheel until the
steering wheel lock is felt to
engage.
● Lock the vehicle by pressing e on
the remote control 3 24.
Activate the anti-theft alarm
system 3 36.
● The engine cooling fans may run
after the engine has been
switched off 3 163.
Caution
After running at high engine
speeds or with high engine loads,
operate the engine briefly at a low load or run in neutral for approx.30 seconds before switching off, in
order to protect the turbocharger.
Vehicle storage 3 162.
Engine exhaust9 Danger
Engine exhaust gases contain
poisonous carbon monoxide,
which is colourless and odourless and could be fatal if inhaled.
If exhaust gases enter the interior
of the vehicle, open the windows.
Have the cause of the fault
rectified by a workshop.
Avoid driving with an open load
compartment, otherwise exhaust
gases could enter the vehicle.
Diesel particle filter
The diesel particle filter system filters
harmful soot particles out of the
exhaust gases. The system includes
a self-cleaning function that runs
automatically during driving without
any notification.
The filter is cleaned by periodically
burning off the soot particles at high
temperature. This process takes
place automatically under set driving

Driving and operating137conditions. Autostop is not available
and fuel consumption may be higher
during this period. The emission of
smells and smoke during this process
is normal.
Under certain driving conditions, e.g.
short distances, the system cannot
clean itself automatically.
If cleaning of the filter is required and if previous driving conditions did not
enable automatic cleaning, it will be
indicated by the illumination of control
indicators F 3 96 and Z 3 96 in the
instrument cluster. Seek the
assistance of a workshop
immediately.Caution
If the cleaning process is
interrupted, there is a risk of
provoking severe engine damage.
Cleaning takes place quickest at high engine speeds and loads.
Catalytic converter
The catalytic converter reduces the
amount of harmful substances in the
exhaust gases.Caution
Fuel grades other than those listed on page 3 156, 3 206 could
damage the catalytic converter or
electronic components.
Unburnt fuel will overheat and
damage the catalytic converter.
Therefore avoid excessive use of the starter, running the fuel tank
dry and starting the engine by
pushing or towing.
In the event of misfiring, uneven
engine running, a reduction in engine performance or other unusual
problems, have the cause of the fault
rectified by a workshop as soon as
possible. In an emergency, driving
can be continued for a short period,
keeping vehicle speed and engine
speed low.
If control indicator Z flashes, the
permitted emission limits may be
exceeded. Lift your foot off the
accelerator until Z stops flashing and
is steadily illuminated. Contact a
workshop immediately.
Malfunction indicator light 3 96.
AdBlue
General information The selective catalytic reduction
(BlueInjection) is a method to
substantially reduce the nitrogen
oxides in the exhaust emission. This
is achieved by injecting a Diesel
Exhaust Fluid (DEF) into the exhaust
system.
The designation of this fluid is
AdBlue ®
. It is a non-toxic, non-
flammable, colourless and odourless fluid which consists of 32% urea and
68% water.

Driving and operating139Refill the AdBlue tank as soon as
possible. Refer to "Refilling AdBlue"
below.
If AdBlue is not refilled within a certain
distance, further level warnings are
displayed in the Driver Information Centre depending on the current
AdBlue level.
Engine restarts prevented
Subsequent requests to refill AdBlue
and finally the announcement that an engine restart will be prevented are
displayed in the Driver Information
Centre.
Notice
These restrictions are a legal
requirement.
Before the prevention of an engine
restart, a warning message with
0 miles is displayed in the Driver
Information Centre, indicating that
after switching off the ignition an
engine restart will be prohibited.
After the prevention of an engine
start, a warning message is displayed in the Driver Information Centre
reminding the driver that AdBlue level
is insufficient.To allow the engine to be restarted,
the tank should be refilled completely
or with a volume of at least ten litres
of AdBlue, depending on AdBlue
consumption.
Warning stages: level warnings,
engine restarts prevented
1. Y illuminates after ignition is
switched on with warning
message LEVEL ADBLUE LOW :
Driving is possible without any
restrictions.
Refill the AdBlue tank as soon as
possible.
2. Y illuminates during driving with
warning message TOP UP
ADBLUE :
Possible loss of engine power.
Refill the AdBlue tank as soon as
possible.
3. Y illuminates during driving with
warning message XXX KM STOP
ADD ADBLUE :
Vehicle speed may be limited to
12 mph after switching the engine
off and on again until the range is
reduced to 0 miles.Refill the tank completely or with a
volume of at least ten litres of
AdBlue (depending on AdBlue
consumption) as soon as
possible.
4. Y illuminates during driving with
warning message 0 KM STOP
ADD ADBLUE :
The engine cannot be restarted
after switching off the ignition.
To allow the engine to be
restarted, refill the tank
completely or with a volume of at
least ten litres of AdBlue
(depending on AdBlue
consumption) as soon as
possible.
Illumination of control indicator Y may
be accompanied by a warning chime.
Warning chimes 3 102.
High emission warnings If the exhaust emission rises above a
certain value, warnings similar to the
range warnings as described above
will be displayed in the Driver

140Driving and operatingInformation Centre. Control indicator
Y illuminates continuously together
with F and a warning chime.
Requests to have the exhaust system checked and finally the
announcement that an engine restart
will be prevented are displayed in the Driver Information Centre.
Notice
These restrictions are a legal
requirement.
At an AdBlue range of approx.
680 miles, a warning message is
displayed in the Driver Information
Centre showing the remaining
distance the vehicle can travel before
engine restarts are prevented. This
warning message is repeated approx. every 60 miles.
Seek the assistance of a workshop as
soon as possible.
Warning stages: high emission
warnings
1. Y and F illuminate with warning
message CHECK ANTI-
POLLUTION :Fault in the system that may result
in a loss of engine power.
Seek the assistance of a
workshop as soon as possible.
2. Y and F illuminate with warning
message ANTIPOLLUTION xxx
KM FAIL :
Indicates that in less than
680 miles an engine restart will be
prohibited after switching off the
ignition.
This warning message will be
repeated every 60 miles.
Vehicle speed may be limited to
12 mph after switching the engine
off and on again until the range is
reduced to 0 miles.
Seek the assistance of a
workshop as soon as possible.
3. Y and F illuminate with warning
message ANTIPOLLUTION 0 KM
FAILURE :
The engine cannot be restarted
after switching off the ignition.
Seek the assistance of a
workshop.Illumination of control indicators Y
and F may be accompanied by a
warning chime.
Warning chimes 3 102.
Refilling AdBlueCaution
Only use AdBlue that complies
with European standards
DIN 70 070 and ISO 22241-1.
Do not use additives.

Driving and operating141Do not dilute AdBlue.
Otherwise the selective catalytic
reduction system could be
damaged.
Notice
If AdBlue must be refilled at very low
temperatures, the refilling of AdBlue may not be detected by the system.
In this case, park the vehicle in a
space with a higher ambient
temperature until AdBlue is
liquefied.
Notice
If engine starting is prohibited due to low AdBlue level, we recommend
refilling the tank completely or with a
volume of at least ten litres of AdBlue (depending on AdBlue
consumption).
Avoid minor top-ups (e.g. less than ten litres), otherwise the system may not detect a refill.
Notice
When unscrewing the protective cap from the filler neck, ammonia fumes
may emerge. Do not inhale as the fumes have a pungent smell. The
fumes are not harmful by inhalation.
The vehicle must be parked on a level surface.
The filler neck for AdBlue is located
behind the fuel filler flap, located on
the left-hand side of the vehicle.
The fuel filler flap can only be opened
if the vehicle is unlocked and the left- hand door is opened.9 Danger
Vehicles with stop-start system:
The engine must be switched off
and the ignition key removed, to
avoid risk of engine being
restarted automatically by the
system.
Capacities 3 215.
Filling station9 Danger
Follow the operating and safety
instructions of the filling station
when refilling AdBlue.
1. Switch off engine and remove key
from ignition switch.
2. Open left-hand door and pull fuel filler flap to open.
3. Unscrew protective capanticlockwise from the filler neck.