engine VAUXHALL VIVARO 2018 Repair Manual

162Vehicle careVehicle careGeneral Information...................163
Accessories and vehicle modifications .......................... 163
Vehicle storage ........................163
End-of-life vehicle recovery .....164
Vehicle checks ........................... 164
Performing work ......................164
Bonnet ..................................... 164
Engine oil ................................. 165
Engine air filter ........................ 166
Engine coolant ......................... 167
Power steering fluid .................167
Washer fluid ............................ 168
Brakes ..................................... 168
Brake fluid ............................... 168
Vehicle battery ......................... 169
Diesel fuel filter ........................171
Diesel fuel system bleeding .....171
Wiper blade replacement ........172
Bulb replacement .......................173
Headlights ............................... 173
Fog lights ................................. 174
Front turn signal lights .............174
Tail lights ................................. 174
Side turn signal lights ..............175Centre high-mounted brake
light ......................................... 175
Reversing light ......................... 176
Number plate light ...................177
Fog tail light ............................. 177
Interior lights ............................ 178
Instrument panel illumination ...178
Electrical system ........................179
Fuses ....................................... 179
Instrument panel fuse box .......180
Vehicle tools .............................. 183
Tools ........................................ 183
Wheels and tyres .......................184
Tyres ....................................... 184
Winter tyres ............................. 184
Tyre designations ....................184
Tyre pressure .......................... 184
Tyre pressure monitoring system .................................... 186
Tread depth ............................. 188
Changing tyre and wheel size . 188
Wheel covers ........................... 188
Tyre chains .............................. 189
Tyre repair kit .......................... 189
Wheel changing .......................192
Spare wheel ............................ 193
Jump starting ............................. 195Towing....................................... 196
Towing the vehicle ...................196
Towing another vehicle ...........197
Appearance care .......................198
Exterior care ............................ 198
Interior care ............................. 200

Vehicle care163General Information
Accessories and vehicle modifications
We recommend the use of genuine
parts and accessories and factory
approved parts specific for your
vehicle type. We cannot assess or guarantee reliability of other products
- even if they have a regulatory or
otherwise granted approval.
Any modification, conversion or other changes made to standard vehicle
specifications (including, without
limitation, software modifications,
modifications of the electronic control
units) may invalidate the warranty
offered by Vauxhall. Furthermore,
such changes may impact fuel
consumption, CO 2 emissions and
other emissions of the vehicle and
cause the vehicle to no longer
conform to the operating permit,
impacting the validity of your vehicle
registration.Caution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Vehicle storage
Storage for a long period of time
If the vehicle is to be stored for several months:
● Wash the vehicle. Wax painted parts of the vehicle.
Exterior care 3 198.
● Have the wax in the engine compartment and underbody
checked.
● Clean and preserve rubber seals.
● Fill up fuel tank completely.
● Change the engine oil.
● Drain the washer fluid reservoir. ● Check the coolant antifreeze and
corrosion protection.
● Adjust tyre pressure to the value specified for full load.
● Park vehicle in a dry, wellventilated place. Engage first or
reverse gear. Prevent the vehicle from rolling.
● Do not apply the parking brake.
● Open the bonnet, close all doors and lock the vehicle.
Putting back into operation
When the vehicle is to be put back into
operation:
● Check tyre pressure.
● Fill up the washer fluid reservoir. ● Check the engine oil level.
● Check the coolant level.
● Since the durability of AdBlue is limited to two years, fluid should
be exchanged if it is too old. Seek the assistance of a workshop.
● Fit the number plate, if necessary.

164Vehicle careEnd-of-life vehicle recoveryInformation on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our website, where legally required. Only
entrust this work to an authorised
recycling centre.Vehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The vehicle must not be in an
Autostop 3 134.
The cooling fan may start
operating even if the ignition is off.
9 Danger
The ignition system generates
extremely high voltages. Do not
touch.
The caps for topping up the engine oil, the coolant, the brake fluid, the
washer fluid and the oil dipstick
handle are yellow for ease of
identification.
Bonnet
Opening
Pull the release lever and return it to
its original position.

Vehicle care165
Move the safety catch, located
slightly right of centre, to the left and raise the bonnet.
The bonnet is held open
automatically by a lifter.
If the bonnet is opened during an
Autostop, the engine will be restarted automatically for safety reasons.
Stop-start system 3 134.
Caution
Ensure the windscreen wiper is
switched off before opening the
bonnet 3 84.
Closing
Lower the bonnet and allow it to fall
into the latch from a low height
(approx. 30 cm). Check that the
bonnet is engaged.Caution
Do not press the bonnet into the
latch, to avoid dents.
9 Warning
In the event of even a minor head-
on collision, have the bonnet
safety catch checked by a
workshop.
Engine oil
Check the engine oil level manually on a regular basis to prevent damage
to the engine.
Ensure that the correct specification
of oil is used. Recommended fluids
and lubricants 3 202.
The maximum engine oil
consumption is 0.6 l per 600 miles.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least ten minutes.Caution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.
Pull out the dipstick, wipe it clean,
reinsert fully, pull out and read the
engine oil level.

166Vehicle careWhen the engine oil level has
dropped to the MIN mark, top-up
engine oil.Caution
Do not allow the engine oil level to drop below the minimum level!
We recommend the use of the same
grade of engine oil that was used at
the last change.
The engine oil level must not exceed the maximum mark MAX on the
dipstick.
Caution
Overfilled engine oil must be
drained or suctioned out.
To prevent spillage when
replenishing the engine oil, we
recommend using a funnel to top-up the engine oil. Ensure funnel is
securely located onto the filler pipe.
After topping-up, put the funnel into a
plastic bag and stow it securely.
A stabilization of the engine oil
consumption will not take place until the vehicle has been driven several
thousand miles. Only then can the
actual degree of consumption be
established.
If consumption exceeds more than
0.6 litres every 600 miles after this
running-in period, consult a
workshop.
Capacities 3 216.
Fit the cap on straight and tighten it.
Engine air filter
Engine air flow indicator
On certain models, an indicator is
located in the engine induction
system and indicates if the air-intake
to the engine is restricted.
Clear:No restrictionRed tell-tale:Restricted
If the red tell-tale is displayed when
the engine is running, consult a
workshop.

Vehicle care167Engine coolant
The coolant provides freeze
protection down to approx. -28 °C.Caution
Only use approved antifreeze.
Coolant level
Caution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be just above the
MINI mark. Top-up if the level is low.9Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
Top-up with antifreeze. If no
antifreeze is available, use clean tap
water or distilled water. Install the cap
tightly. Have the antifreeze
concentration checked and have the
cause of the coolant loss remedied by a workshop.
If a substantial amount of coolant is
required, it will be necessary to bleed
any trapped air from the cooling
system. Seek the assistance of a
workshop.
If the coolant temperature is too high, control indicator W 3 97 illuminates
red in the instrument cluster, together
with C 3 96. Consult a workshop if
coolant level is sufficient.
Power steering fluidCaution
Extremely small amounts of
contamination can cause steering
system damage and cause it to not work properly. Do not allow
contaminates to contact the fluid
side of the reservoir cap or from
entering the reservoir.
The power steering fluid reservoir is located below the front left wheel
arch, behind a trim panel.
The fluid level normally does not need
to be checked. If an unusual noise is
heard during steering or if the power
steering reacts conspicuously, seek
the assistance of a workshop.

Vehicle care169The brake fluid level must be between
the MINI and MAXI marks.
When topping up, ensure maximum
cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use high-performance brake
fluid approved for your vehicle.
Brake fluid 3 202.
Vehicle battery
The vehicle battery is located under a cover in the engine compartment.
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Control indicator p illuminates if
there is a fault with the charging
system. Stop, switch off engine and
seek the assistance of a workshop.
Charging system 3 96.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
four weeks can lead to battery
discharge.
9 Danger
Ensure the ignition is switched off
completely (the vehicle must not
be in an Autostop) before
connecting or disconnecting the
vehicle battery.
Stop-start system 3 134.
Replacing the vehicle battery
Ensure that the battery is alwaysreplaced by the same type of battery.
Seek the assistance of a workshop to
have the vehicle battery replaced.
Stop-start system 3 134.
Charging the vehicle battery
9 Warning
On vehicles with stop-start
system, ensure that the charging potential does not exceed 14.6 V
when using a battery charger.
Otherwise the vehicle battery may be damaged.

170Vehicle care9Danger
Ensure adequate ventilation when
charging the battery. There is a
risk of explosion if gases
generated during charging are
allowed to accumulate!
Jump starting 3 195.
Warning label
Meaning of symbols: ● No sparks, naked flames or smoking.
● Always shield eyes. Explosive gases can cause blindness or
injury.
● Keep the vehicle battery out of reach of children.
● The vehicle battery contains sulfuric acid which could cause
blindness or serious burn
injuries.
● See the Owner's Manual for further information.
● Explosive gas may be present in the vicinity of the battery.Additional battery
Depending on the vehicle's auxiliary
equipment, certain models may have
an additional battery mounted under
the front passenger bench seat.
Notice
The additional battery is
automatically connected to the main vehicle battery only when the engine
is running. It does not need to be
manually disconnected before

Vehicle care171disconnecting the main vehicle
battery or before jump starting the vehicle.
The terminals are designed for
additional electrical consumers up to
a maximum of 50 A.
Jump starting 3 195.
Diesel fuel filter The diesel fuel filter is accessible from the underside of the vehicle.
Drain filter of residual water at every
engine oil change.
Place a container underneath the
filter housing. Loosen the knurled
screw on the lower part of the filter by approx. one turn, to drain off the
water.
The filter is drained as soon as water-
free diesel fuel emerges. Retighten
the screw.
Check diesel fuel filter at shorter
intervals if the vehicle is subjected to
extreme operating conditions.
Diesel fuel system bleeding
If the fuel tank has been run dry, it will be necessary to air vent or bleed the
diesel fuel system.
Refuel then proceed as follows:With ignition key
● Switch on the ignition (key to position 2) for five seconds at a
time.
● Switch off ignition (key to position
1 ) for three seconds.
● Repeat this process multiple times.
● Start the engine (key to position 3) then switch off (key to position
0 ).
Ignition switch positions 3 130.

172Vehicle careWith power button
● Insert the electronic key in thecard reader.
● Press START/STOP without
pressing any of the pedals.
● Wait a few minutes before starting engine.
Power button 3 130.
If the engine fails to start, seek the
assistance of a workshop.
Starting the engine 3 132.
Wiper blade replacement
Wiper blades on the windscreen
Before replacing the wiper blades,
move the wiper lever to the
maintenance position (if equipped).
Windscreen wiper/washer 3 84.
Lift the wiper arm, press button to
disengage the wiper blade and
remove.
Attach new wiper blade slightly
angled to the wiper arm and push until
it engages.
Lower wiper arm carefully.
Wiper blade on the rear window
Lift wiper arm, press retaining lugs
together to disengage the wiper blade
and raise to remove.
Lower wiper arm carefully.
When attaching new wiper blade,
ensure it is engaged securely.