wheel VAUXHALL VIVARO 2019 Service Manual

Vehicle care191Always use fine mesh chains that add
no more than 15 mm to the tyre tread
and the inboard sides (including chain
lock).
For tyre size 215/60 R17, consult a
workshop.9 Warning
Damage may lead to tyre blowout.
Wheel covers on steel wheels may
come into contact with parts of the
chains. In such cases, remove the
wheel covers.
Tyre chains may only be used at
speeds up to 30 mph and, when
travelling on roads that are free of
snow, they may only be used for brief
periods since they are subject to rapid wear on a hard road and may snap.
The use of tyre chains is not permitted on the temporary spare wheel.
Tyre repair kit Minor damage to the tyre tread or
sidewall can be repaired with the tyre
repair kit.
Do not remove foreign bodies from
the tyres.
Tyre damage exceeding four mm or
that is at tyre sidewall near the rim
cannot be repaired with the tyre repair kit.9 Warning
Do not drive faster than 50 mph.
Do not use for a lengthy period.
Steering and handling may be
affected.
If the vehicle has a flat tyre:
Apply the parking brake and engage
first gear or reverse gear.
The tyre repair kit is located under the
driver's seat.
Vehicle tools 3 185.
1. Remove the compressor and sealant bottle from the tyre repairkit case.
2. Remove the electrical connection cable and air hose from the
compartments on the underside
of the compressor.
3. Screw the air hose to the connection on the sealant bottle.
4. Fit the sealant bottle into the retainer on the compressor.
Set the compressor near the tyre
in such a way that the sealant
bottle is upright.
5. Unscrew valve cap from defective
tyre.

194Vehicle careWheel changingSome vehicles are equipped with a
tyre repair kit instead of a spare wheel
3 191.
Make the following preparations and
observe the following information:
● Park the vehicle on a level, firm and non-slippery surface. The
front wheels must be in the
straight-ahead position.
● Apply the parking brake and engage first gear or reverse gear.
● Remove the spare wheel 3 195.
● Never change more than one wheel at a time.
● Use the jack only to change wheels in case of puncture, not
for a seasonal winter or summer
tyre change.
● The jack is maintenance-free.
● If the ground on which the vehicle
is standing is soft, a solid board
(max. 1 cm thick) should be
placed under the jack.
● Remove heavy objects out of the
vehicle before jacking up.● No people or animals may be in the vehicle when it is jacked-up.
● Never crawl under a jacked-up vehicle.
● Do not start the engine when the vehicle is raised on the jack.
● Clean wheel bolts / nuts and thread with a clean cloth before
mounting the wheel.9 Warning
Do not grease wheel bolt, wheel
nut and wheel nut cone.
1. Remove the wheel cover (using the hook supplied).
Vehicle tools 3 185.
2. Loosen each of the wheel bolts by
half a turn using the wheel
wrench. Ensure the wrench is
securely located. The wrench
should turn anticlockwise to
loosen the bolts. Invert the wrench if necessary.

Vehicle care195
3.Place lifting pad spigot of the jack
under the jacking hole located
nearest the wheel concerned.
Ensure the jack is positioned
correctly. The jack base must be
on the ground directly below the
jacking hole in a manner that
prevents it from slipping.
4. Install wrench onto the jack and raise the vehicle by turning the
wrench until the wheel is clear of
the ground.
5. Unscrew wheel bolts completely by turning anticlockwise and wipe
clean with a cloth.
Put wheel bolts somewhere
where the threads will not be
soiled.
6. Change the wheel. Spare wheel 3 195.
7. Screw in the wheel bolts.
8. Lower the vehicle and remove jack.
9. Tighten each of the wheel bolts in
a crosswise sequence using the
wheel wrench. Ensure the wrench is securely located. The wrench
should turn clockwise to tighten
the bolts. Invert the wrench if
necessary.
Tightening torque is 160 Nm.
10. Replace the wheel cover, ensuring that the valve hole in thewheel cover is aligned with the
tyre valve before installing.
Notice
If applicable, fit anti-theft bolts
nearest the tyre valve (otherwise it
may not be possible to refit the wheel
cover).11. Stow the replaced wheel 3 195
and the vehicle tools 3 185.
12. Have the new wheel balanced on the vehicle.
Check the tyre pressure of the
installed tyre 3 213.
Check the wheel bolt torque.
Have the defective tyre renewed or
repaired as soon as possible.
Spare wheel
Some vehicles are equipped with a tyre repair kit instead of a spare wheel
3 191.
The spare wheel can be classified as
a temporary spare wheel depending
on the size compared to the other
mounted wheels and country
regulations. In this case a permissible maximum speed applies, even
though no label at the spare wheel
indicates this.

196Vehicle careCaution
The use of a spare wheel that issmaller than the other wheels or in combination with winter tyres
could affect driveability. Have the defective tyre replaced as soon as
possible.
It may be necessary to jack the
vehicle up to gain access to the spare
wheel on a fully loaded vehicle with a
flat rear tyre.
Wheel changing 3 194.
The spare wheel is mounted under
the rear underbody and may be
secured using a security bolt that can
only be removed using the wheel bolt sleeve supplied.
Vehicle tools 3 185.9 Warning
Due to the weight of the tyre
assembly, exercise caution when
releasing the spare wheel carrier.
Do not fully remove bolt 1.
Support the spare wheel with a
suitable object to prevent the
wheel falling suddenly when
loosening the carrier bolts - risk of injury!
To release the spare wheel carrier,fully remove bolt 2 then loosen bolt 1,
ensuring it is not fully removed. Then
move the spare wheel carrier up and
down and from side to side, until it
clears bolt 1, and lower the carrier
assembly.
When installing the wheel ensure that
the spare wheel carrier is correctly
positioned before tightening the bolts.
Summer and winter tyres
If you use winter tyres, the spare
wheel may still be fitted with a
summer tyre.
If you use the spare wheel when it is
fitted with a summer tyre the vehicle's driveability may be affected,
especially on slippery road surfaces.
Directional tyres
Fit directional tyres such that they roll in the direction of travel. The rolling
direction is indicated by a symbol
(e.g. an arrow) on the sidewall.
The following applies to tyres fitted
opposing the rolling direction:
● Driveability may be affected. Have the defective tyre renewed
or repaired as soon as possible
and fit it instead of the spare
wheel.
● Do not drive faster than 50 mph.
● Drive particularly carefully on wet
and snow-covered road
surfaces.

198Vehicle care
Lead connection order:1. Connect the red lead to the positive terminal (1) of the booster
battery.
2. Connect the other end of the red lead to the positive terminal (2) of
the discharged vehicle battery.
3. Connect the black lead to the negative terminal (3) of the
booster battery.
4. Connect the other end of the black
lead to a vehicle grounding point
(4), such as the engine block or an
engine mounting bolt. Connect as
far away from the discharged
vehicle battery as possible,
however at least 60 cm.
Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine: 1. Start the engine of the vehicle providing the jump start.
2. After five minutes, start the other engine. Start attempts should be
made for no longer than
15 seconds at an interval of
1 minute.
3. Allow both engines to idle for approx. 3 minutes with the leads
connected.
4. Switch on electrical consumers (e.g. headlights, heated rear
window) of the vehicle receiving
the jump start.
5. Reverse above sequence exactly when removing leads.Towing
Towing the vehicle The towing eye is stowed with thevehicle tools 3 185.
Release cap using a suitable tool.
Screw the towing eye clockwise into
the front towing point and tighten fully
using the wheel wrench.
Attach a tow rope - or better still a tow rod - to the towing eye, never to the
bumper or front suspension units.

Vehicle care199Caution
Do not tow the vehicle from the
rear. The front towing eye must
only be used for towing and not
recovering a vehicle.
Caution
Activate the child locks in the rear
doors if the rear seats are
occupied.
Child locks 3 30.
Switch on ignition to permit operation
of brake lights, horn and windscreen
wipers, and move the steering wheel
slightly to release the steering wheel
lock.
Notice
Depending on version, it may be
necessary to switch on the engine to
permit operation of brake lights.
Move the selector lever to neutral.
Release the parking brake.
Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
When the engine is not running,
considerably more force is needed to
brake and steer.
Switch on hazard warning flashers
3 111.
To prevent the entry of exhaust fumes
from the towing vehicle, switch on the air recirculation system 3 117 and
close the windows.
Seek the assistance of a workshop.
After towing, unscrew the towing eye
and replace cap.
Towing another vehicle
The fixed towing eye is located under the rear bumper, on the left vehicle
side.
Attach a tow rope - or better still a tow
rod - to the rear towing eye, never to
the rear axle and suspension units.
The rear towing eye must only be
used for towing and not recovering a
vehicle.

200Vehicle careCaution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
Trailer hitch 3 162.
Appearance care
Exterior care
Locks The locks are lubricated at the factoryusing a high quality lock cylinder
grease. Use de-icing agent only when absolutely necessary, as this has adegreasing effect and impairs lockfunction. After using a de-icing agent,
have the locks regreased by a
workshop.
Washing
The paintwork of your vehicle is
exposed to environmental influences, therefore wash your vehicle regularly.
When using automatic vehicle
washes, we recommend one with
textile brushes and a programme
without wax additives. Restrictions for
filmed or matt painted body parts or
decor tapes, see "Polishing and
waxing".
Never use a steam-jet or high-
pressure jet cleaner for the engine
compartment.Wax painted parts of the vehicle
regularly.
Bird droppings, dead insects, resin,
pollen and the like should be cleaned off immediately, as they contain
aggressive constituents which can
cause paint damage.
If using a vehicle wash, comply with
the vehicle wash manufacturer's
instructions. The windscreen wipers
and rear window wiper must be
switched off and the exterior mirrors
must be folded in. Remove antenna
and external accessories such as roof
racks etc.
If you wash your vehicle by hand,
make sure that the insides of the
wheel housings are also thoroughly
rinsed out.
Clean edges and folds on opened
doors and the bonnet as well as the
areas they cover.
Clean bright metal mouldings with a
cleaning solution approved for
aluminium, to avoid damage.

Vehicle care201Caution
Always use a cleaning agent with
a pH value of four to nine.
Do not use cleaning agents on hot surfaces.
Thoroughly rinse and leather-off the
vehicle. Rinse leather frequently. Use
separate leathers for painted and
glass surfaces: remnants of wax on
the windows will impair vision.
Have the door hinges of all doors
greased by a workshop.
Exterior lights
Headlight and other light covers are
made of plastic. Do not use any
abrasive or caustic agents, do not use an ice scraper, and do not clean them
dry.
Polishing and waxing
Wax the vehicle regularly (at the
latest when water no longer beads).
Otherwise, the paintwork will dry out.
Polishing is necessary only if the paint
has become dull or if solid deposits
have become attached to it.
Paintwork polish with silicone forms a
protective film, making waxing
unnecessary.
Unpainted plastic body parts must not be treated with wax or polishing
agents.
Matt filmed body parts or decor tapes must not be polished, to avoid
gleaming. Do not use hot wax
programmes in automatic car washes if the vehicle is equipped with these
parts.
Matt painted decor parts, e.g. mirror
housing cover, must not be polished. Otherwise these parts would become
agleam or the colour would be
dissolved.
Windows and wiper blades
Switch off wipers before handling in
their movement areas.
Use a soft lint-free cloth or chamois
leather together with window cleaner
and insect remover.When cleaning the rear window from
inside, always wipe in parallel to the
heating element to prevent damage.
For mechanical removal of ice, use a
sharp-edged ice scraper. Press the
scraper firmly against the glass so
that no dirt can get under it and
scratch the glass.
Remove dirt residues from smearing
wiper blades by using a soft cloth and window cleaner. Also make sure to
remove any residues such as wax,
insect residues and similar from the
window.
Ice residues, pollution and continuous wiping on dry windows will damage or
even destroy the wiper blades.
Wheels and tyres Do not use high-pressure jet
cleaners.
Clean rims with a pH-neutral wheel
cleaner.
Rims are painted and can be treated
with the same agents as the body.

Technical data209Vehicle dimensionsTypeVanCombiDouble cabPlatform cabWheelbaseL1L2L1L2L1L2L2Length [mm]4999539949995399499953995248Width without exterior mirrors [mm]1956195619561956195619561955Width with two exterior mirrors [mm]2283228322832283228322832283Height - unladen (without antenna) [mm]H1
1971196719701970197119671971
H224932493-----Wheelbase [mm]3098349830983498309834983498
Loadspace dimensions
VanL1L2Roof heightH1H2H1H2Maximum rear door aperture height [mm]1295181812951818Rear door aperture width (at floor) [mm]1391139113911391Maximum load area height [mm]1387191313871913Maximum load area width [mm]1662166216621662

210Technical dataVanL1L2Roof heightH1H2H1H2Width between wheel arches [mm]1268126812681268Maximum load floor length [mm]2537253729372937Maximum load floor length -
up to front passenger foot well (with load-through feature) [mm]3815381541504150Sliding side door aperture width [mm]1229122912291229Sliding side door aperture width - at 100 mm from floor [mm]1030103010301030Sliding side door aperture height [mm]1284128412841284CombiL1L2Maximum rear door aperture height [mm]12951295Rear door aperture width (at floor) [mm]13911391Maximum load area height [mm]13691369Maximum load area width [mm]16621662Width between wheel arches [mm]12681268Maximum load floor length - with tailgate [mm]736 / 1620 1)1136 / 2020 1)Maximum load floor length - with rear doors [mm]765 / 16791)1165 / 2079 1)