ignition VAUXHALL ZAFIRA TOURER 2014.5 Repair Manual

Driving and operating205
gas temperature and minimum
engine speed) have been reached.
The requirements are usually fulfilled
after around 60 seconds (depending
on exterior temperature) and the first
firm press on the accelerator. The
LED status shows the current
operating mode.1 off=petrol operation1 illumi‐
nates=liquid gas operation1 flashes=no switching is
possible, one type
of fuel is empty
As soon as the liquid gas tank is
empty, petrol operation is
automatically engaged until the
ignition is switched off.
Every six months, run the petrol tank
down until control indicator i
illuminates, then refuel. This helps
maintain fuel quality and system
function for petrol operation.
Fill the tank completely at regular
intervals to prevent corrosion in the
tank.
Faults and remedies
If gas mode is not possible, check the following:
■ Is there enough liquid gas present?
■ Is there enough petrol present for starting?
Due to extreme temperatures in
combination with the gas
composition, it may take slightly
longer before the system switches
from petrol to gas mode.
In extreme situations, the system may
also switch back to petrol mode if the
minimum requirements are not
fulfilled.
Seek the assistance of a workshop in the event of all other faults.Caution
Repairs and adjustments may onlybe made by trained specialists in
order to maintain the safety and
warranty on the LPG system.
Liquid gas is given a particular odour
(odorised) so that any leaks can be
detected easily.
9 Warning
If you smell gas in the vehicle or in
the immediate vicinity, switch to petrol mode immediately. No
smoking. No naked flames or
ignition sources.
If the gas odour persists, do not start
the engine. Have the cause of the
fault remedied by a workshop.
When using underground car parks,
follow the instructions of the operator
and local laws.
Notice
In the event of an accident, switch off
the ignition and lights.

206Driving and operatingRefuelling9Danger
Before refuelling, switch off engine
and any external heaters with
combustion chambers. Switch off
any mobile phones.
Follow the operating and safety
instructions of the filling station
when refuelling.
9 Danger
Fuel is flammable and explosive.
No smoking. No naked flames or
sparks.
If you can smell fuel in your
vehicle, have the cause of this
remedied immediately by a
workshop.
Caution
In case of misfuelling, do not
switch on ignition.
Fuel filler flap is located at right rear
side of the vehicle.
The fuel filler flap can only be opened
if the vehicle is unlocked. Release the
fuel filler flap by pushing the flap.
Petrol and Diesel refuelling
To open, turn the cap slowly anti-
clockwise.

218Vehicle care
■ Open the bonnet, close all doorsand lock the vehicle.
■ Disconnect the clamp from the negative terminal of the vehicle
battery. Beware that all systems are not functional, e.g. anti-theft alarm
system.
Putting back into operation When the vehicle is to be put back into
operation:
■ Connect the clamp to the negative terminal of the vehicle battery.
Activate the electronics of the
power windows.
■ Check tyre pressure.
■ Fill up the washer fluid reservoir.
■ Check the engine oil level.
■ Check the coolant level.
■ Fit the number plate if necessary.
End-of-life vehicle
recovery
Information on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on ourwebsite, where legally required. Only
entrust this work to an authorised
recycling centre.
Gas vehicles must be recycled by a
service centre authorised for gas
vehicles.Vehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating even if the ignition is off.

Vehicle care2199Danger
The ignition system and Xenon
headlights use extremely high
voltage. Do not touch.
Bonnet
Opening
Pull the release lever and return it to
its original position.
Move the safety catch sideways to the left vehicle side and open the bonnet.
The bonnet is held open
automatically by a lifter.
If the bonnet is opened during an
Autostop, the engine will be restarted automatically for safety reasons.
Closing
Lower the bonnet and allow it to drop into the catch. Check that the bonnet
is engaged.
Engine oil
Check the engine oil level manuallyon a regular basis to prevent damage
to the engine. Ensure that the correct specification of oil is used.
Recommended fluids and lubricants
3 264.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 5 minutes.
Pull out the dipstick, wipe it clean, insert it to the stop on the handle, pull
out and read the engine oil level.Caution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.
Insert dipstick to the stop on the
handle and make half a turn.

Vehicle care223
The brake fluid level must be betweenthe MIN and MAX marks.
If fluid level is below MIN seek the
assistance of a workshop.
Brake and clutch fluid 3 264.
Vehicle battery Vehicles without stop-start system
will be equipped with a lead acid
battery. Vehicles with stop-start
system will be equipped with an
AGM battery which is not a lead acid
battery.
The vehicle battery is maintenance-
free, provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
4 weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
The anti-theft alarm siren must be
deactivated as follows: Switch the ignition on then off, disconnect the
vehicle's battery within 15 seconds.
Vehicle battery discharge protection
3 143.
Replacing the vehicle battery Notice
Any deviation from the instructions
given in this section may lead to
temporary deactivation of the stop-
start system.
When the vehicle battery is being
replaced, please ensure that there
are no open ventilation holes in the
vicinity of the positive terminal. If a
ventilation hole is open in this area, it
must be closed off with a dummy cap, and the ventilation in the vicinity of the
negative terminal must be opened.
Only use vehicle batteries that allow
the fuse box to be mounted above the
vehicle battery.
In vehicles with stop-start system, be
sure to have the AGM (Absorptive
Glass Mat) battery replaced with an
AGM battery again.

Vehicle care225Diesel fuel system
bleeding
If the tank has been run dry, the diesel fuel system must be bled. Switch on
the ignition three times for
15 seconds at a time. Then crank the
engine for a maximum of
40 seconds. Repeat this process after no less than 5 seconds. If the enginefails to start, seek the assistance of a
workshop.
Wiper blade replacementLift the wiper arm until it stays in the
raised position, press button to
disengage the wiper blade and
remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Wiper blade on the rear window
Lift wiper arm. Disengage wiper blade as shown in illustration and remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.

226Vehicle careBulb replacement
Switch off the ignition and switch off
the relevant switch or close the doors.
Only hold a new bulb at the base. Do not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Replace headlight bulbs from within
the engine compartment.
Halogen headlightsBi-Halogen Headlight (1) with one
bulb for low and high beam.
Front turn signal (2) .
Sidelight/Daytime running light (3) .
Low/High beam (1) 1. Rotate the cap (1) anticlockwise and remove it.
2. Rotate the bulb holder anticlockwise to disengage.
Withdraw the bulb holder from the
reflector.
3. Disengage the bulb holder from the plug connector by pressing
the retaining lug.
4. Replace the bulb and connect bulb holder with the plug
connector.
5. Insert the bulb holder, engaging the two lugs into the reflector and
rotate clockwise to secure.
6. Fit the cap and rotate clockwise.

Vehicle care233
2. Remove the bulb from the socketby turning anticlockwise.
3. Replace and insert new bulb into the socket by turning clockwise.
4. Insert the bulb socket into the reflector, turn clockwise andengage.
Bulb check Switch on the ignition, operate and
check all lights.
Side turn signal lights
To replace bulb, remove lamp
housing:1. Slide lamp to its left side and remove with its right end.
2. Turn bulb holder anticlockwiseand remove from housing.
3. Pull bulb from bulb holder andreplace it.
4. Insert bulb holder and turn clockwise.
5. Insert left end of the lamp, slide to
the left and insert right end.
Number plate light
1. Insert screwdriver in recess of the
cover, press to the side and
release spring. Remove cover.

234Vehicle care
2. Remove the bulb from the socketby pulling.
3. Replace the bulb and insert it into
the socket.
4. Push the cover into the housing.
Interior lights
Courtesy lights, reading lights
Have bulbs replaced by a workshop.
Load compartment light
Have bulbs replaced by a workshop.
Instrument panel
illumination
Have bulbs replaced by a workshop.Electrical system
Fuses
Data on the replacement fuse must
match the data on the defective fuse.
There are three fuse boxes in the
vehicle:
■ in the front left of the engine compartment,
■ in left-hand drive vehicles, in the interior behind the storage
compartment, or, in right-hand
drive vehicles, behind the
glovebox,
■ behind a cover on the left side of the
load compartment.
Before replacing a fuse, turn off the
respective switch and the ignition.

236Vehicle careEngine compartment fuse
box
The fuse box is in the front left of the
engine compartment.
Disengage the cover and fold it
upwards until it stops. Remove the
cover vertically upwards.
No.Circuit1Engine control module2Lambda sensor3Fuel injection, ignition system4Fuel injection, ignition system5–6Mirror heating, anti-theft alarm
system7Fan control, engine control
module, transmission control
module8Lambda sensor, engine cooling9Rear window sensor10Battery sensor11Trunk release12Adaptive forward lighting, auto‐
matic light control13ABS14Rear window wiper