ignition VAUXHALL ZAFIRA TOURER 2017.5 Repair Manual

Vehicle care221Charging the vehicle battery9Warning
On vehicles with stop-start
system, ensure that the charging potential does not exceed
14.6 volts when using a battery
charger. Otherwise the vehicle
battery might be damaged.
Jump starting 3 251.
Warning label
Meaning of symbols: ● No sparks, naked flames or smoking.
● Always shield eyes. Explosive gases can cause blindness or
injury.
● Keep the vehicle battery out of reach of children.
● The vehicle battery contains sulphuric acid which could cause
blindness or serious burn
injuries.
● See the Owner's Manual for further information.
● Explosive gas may be present in the vicinity of the vehicle battery.
Diesel fuel system bleeding If the tank has been run dry, the diesel
fuel system must be bled. Switch on
the ignition three times for
15 seconds at a time. Then crank the
engine for a maximum of 40 seconds. Repeat this process after
no less than five seconds. If the
engine fails to start, seek the
assistance of a workshop.Wiper blade replacement
Lift the wiper arm until it stays in the
raised position, press button to
disengage the wiper blade and
remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.

222Vehicle careWiper blade on the rear window
Lift wiper arm. Disengage wiper bladeas shown in illustration and remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Bulb replacement
Switch off the ignition and switch off
the relevant switch or close the doors.
Only hold a new bulb at the base. Do not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Replace headlight bulbs from within
the engine compartment.
Bulb check
After a bulb replacement switch on
the ignition, operate and check the
lights.
Halogen headlights Halogen headlights with separate
bulbs for low beam and high beam.
Sidelights and daytime running lights
are designed as LEDs and can not be changed.
Low beam ( 1) outer bulb.
High beam ( 2) inner bulb.
Front turn signal light ( 3)

Vehicle care227
2.Turn the bulb holder anticlockwise
and remove it from the reflector.
3. Remove the bulb from the socket by pulling.
4. Replace and insert new bulb intosocket.
5. Insert the bulb socket into the reflector and turn clockwise.
6. Install the cover.
Rear fog light
The bulbs are accessible from
beneath the vehicle.
1. Turn the bulb socket anticlockwise and remove it from
the reflector.
2. Remove the bulb from the socket by turning anticlockwise.
3. Replace and insert new bulb into the socket by turning clockwise.
4. Insert the bulb socket into the reflector, turn clockwise and
engage.
Bulb check
Switch on the ignition, operate and
check all lights.

Vehicle care229
2. Remove the bulb from the socketby pulling.
3. Replace the bulb and insert it into
the socket.
4. Push the cover into the housing.
Interior lights
Courtesy lights, reading lights Have bulbs replaced by a workshop.
Load compartment light
Have bulbs replaced by a workshop.
Instrument panel illumination
Have bulbs replaced by a workshop.Electrical system
Fuses Data on the replacement fuse must
match the data on the defective fuse.
There are three fuse boxes in the
vehicle:
● in the front left of the engine compartment
● in left-hand drive vehicles, in the interior behind the storage
compartment, or, in right-hand
drive vehicles, behind the
glovebox
● behind a cover on the left side of the load compartment
Before replacing a fuse, turn off the
respective switch and the ignition.

Vehicle care231Engine compartment fusebox
The fuse box is in the front left of the
engine compartment.
Disengage the cover and fold it
upwards until it stops. Remove the
cover vertically upwards.
No.Circuit1Engine control module2Lambda sensor3Fuel injection/Ignition system4Fuel injection/Ignition system5–6Exterior mirror heating/Anti-
theft alarm system7Fan control/Engine control
module/Transmission control
module8Lambda sensor/Engine cooling9Rear window sensor10Battery sensor11Tailgate release12Adaptive forward lighting/Auto‐
matic light control13ABS14Rear window wiper15Engine control module

234Vehicle careNo.Circuit14Diagnostic connector15Airbag16Power outlet17Air conditioning system18Logistics19Body control module20Body control module21Instrument panel cluster/Anti-
theft alarm system22Ignition sensor23Body control module24Body control module25–26–
Load compartment fuse box
The fuse box is on the left side of the
load compartment behind a cover.
Remove the cover.
If equipped with tyre repair kit,
remove the complete box.
Fuse assignments

238Vehicle careoff ignition. After adjusting tyre
pressure, switch on ignition and
select the appropriate setting on the
page Tyre load in the Driver
Information Centre, 3 116.
Temperature dependency The tyre pressure depends on the
temperature of the tyre. During
driving, tyre temperature and
pressure increase. Tyre pressure
values provided on the tyre
information label and tyre pressure
chart are valid for cold tyres, which
means at 20 °C.
The pressure increases by nearly
1.5 psi for a 10 °C temperature
increase. This must be considered
when warm tyres are checked.
The tyre pressure value displayed in
the Driver Information Centre shows
the real tyre pressure. A cooled down tyre will show a decreased value,
which does not indicate an air leak.Tyre pressure monitoring
system
The tyre pressure monitoring system
checks the pressure of all four tyres
once a minute when vehicle speed
exceeds a certain limit.Caution
Tyre pressure monitoring system
warns only about low tyre pressure condition and does not replace
regular tyre maintenance by the
driver.
All wheels must be equipped with pressure sensors and the tyres must
have the prescribed pressure.
Notice
In countries where the tyre pressure
monitoring system is legally
required, the use of wheels without
pressure sensors will invalidate the
vehicle type approval.
The current tyre pressures can be
shown in the Driver Information
Centre.
Select the menu by the buttons on the turn signal lever.
Select Tyre pressure page under
Vehicle Information Menu ? 3 116.

Vehicle care239System status and pressure warnings
are displayed by a message
indicating the corresponding tyre in
the Driver Information Centre.
The system considers the tyre
temperature for the warnings.
A detected low tyre pressure
condition is indicated by control
indicator w 3 114.
If w illuminates, stop as soon as
possible and inflate the tyres as
recommended 3 274.
If w flashes for 60-90 seconds and
then illuminates continuously, there is
a fault in the system. Consult a
workshop.
After inflating, some driving may be
required to update the tyre pressure
values in the Driver Information
Centre. During this time w may
illuminate.
If w illuminates at lower temperatures
and extinguishes after some driving,
this could be an indicator for
approaching a low tyre pressure
condition. Check tyre pressure.
Vehicle messages 3 122.
If the tyre pressure must be reduced
or increased, switch off ignition.
Only mount wheels with pressure
sensors, otherwise the tyre pressure
will not be displayed and w
illuminates continuously.
A temporary spare wheel is not
equipped with pressure sensors. The
tyre pressure monitoring system is
not operational for these wheels.
Control indicator w illuminates. For
the further three wheels the system
remains operational.
The use of commercially available
liquid tyre repair kits can impair the
function of the system. Factory-
approved repair kits can be used.
Operating electronic devices or being close to facilities using similar wave
frequencies could disrupt the tyre
pressure monitoring system.Each time the tyres are replaced, tyre pressure monitoring system sensors
must be dismounted and serviced. For the screwed sensor: replace
valve core and sealing ring. For
clipped sensor: replace complete
valve stem.
Vehicle loading status Adjust tyre pressure to load condition
according to the tyre information label or tyre pressure chart 3 274, and
select the appropriate setting in the Tyre load menu in the Driver
Information Centre 3 116. This
setting is the reference for the tyre
pressure warnings.
The Tyre load menu only appears if
the vehicle is at a standstill and the parking brake is applied. On vehicles
with automatic transmission the
selector lever has to be in P.

240Vehicle care
Select Tyre load page under Vehicle
Information Menu ? in the Driver
Information Centre 3 116.
Select: ● Light for comfort pressure up to
3 people.
● Eco for Eco pressure up to
3 people.
● Max for full load.
Tyre pressure sensor matching
process
Each tyre pressure sensor has a
unique identification code. The
identification code must be matched
to a new wheel position after rotating
the wheels or exchanging the
complete wheel set and if one or more
tyre pressure sensors were replaced. The tyre pressure sensor matching
process should also be performed
after replacing a spare wheel with a
road wheel containing the tyre
pressure sensor.
The malfunction light w and the
warning message or code should
extinguish at the next ignition cycle.
The sensors are matched to the
wheel positions, using a relearn tool,
in the following order: left side front
wheel, right side front wheel, right
side rear wheel and left side rear
wheel. The turn signal light at the
current active position is illuminated
until sensor is matched.
Consult your workshop for service.
There are two minutes to match the
first wheel position, and five minutes
overall to match all four wheel
positions. If it takes longer, the
matching process stops and must be
restarted.
The tyre pressure sensor matching
process is:
1. Apply the parking brake.2. Turn the ignition on.
3. On vehicles with automatic transmission: set the selector
lever to P.
On vehicles with manual
transmission: select neutral.
4. Press MENU on the turn signal
lever to select the Vehicle
Information Menu ? in the
Driver Information Centre.
5. Turn the adjuster wheel to scroll to
the tyre pressure menu.

Vehicle care2416. Press SET/CLR to begin the
sensor matching process. A
message requesting acceptance
of the process should be
displayed.
7. Press SET/CLR again to confirm
the selection. The horn sounds
twice to indicate the receiver is in
relearn mode.
8. Start with the left side front wheel.
9. Place the relearn tool against the tyre sidewall, near the valve stem.
Then press the button to activate
the tyre pressure sensor. A horn
chirp confirms that the sensor
identification code has been
matched to this wheel position.
10. Proceed to the right side front wheel, and repeat the procedure
in Step 9.
11. Proceed to the right side rear wheel, and repeat the procedure
in Step 9.
12. Proceed to the left side rear wheel, and repeat the procedure
in Step 9. The horn sounds twice
to indicate the sensor
identification code has beenmatched to the left side rear tyre,
and the tyre pressure sensor
matching process is no longer
active.
13. Turn off the ignition.
14. Set all four tyres to the recommended air pressure level
as indicated on the tyre pressure
information label.
15. Ensure the tyre loading status is set according to the selected
pressure 3 116.
Tread depth
Check tread depth at regular
intervals.
Tyres should be replaced for safety
reasons at a tread depth of 2-3 mm
(4 mm for winter tyres).
For safety reasons, it is
recommended that the tread depth of
the tyres on one axle should not vary
by more than 2 mm.
The legally permissible minimum tread depth (1.6 mm) has been
reached when the tread has worn
down as far as one of the tread wear
indicators (TWI). Their position is
indicated by markings on the
sidewall.
If there is more wear at the front than the rear, swap round front wheels and
rear wheels periodically. Ensure that
the direction of rotation of the wheels
remains the same.
Tyres age, even if they are not used.
We recommend tyre replacement
every 6 years.