Driver VOLKSWAGEN CARAVELLE 1992 T4 / 4.G User Guide

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CONTROLS AND
EQUIPMENT

Sliding/tilting
roof*

! I I
[B
70-3201

. th ignition switched on, the roof can be

::ened
and closed
with
switch.
~o
open
: de switch to rear.
To close : de switch to
front.

To
lift
at
rear
,','ith
roof closed, press switch up at rear.
To
lower
-JII
rear of switch down.
Note

• When opening the glass roof the screen to prevent sun rays shining in will also open
automatically. If required it can be closed by hand when the roof is closed.

Attention
Be
careful
when
closing the
roof!

Careless or
uncontrolled
closing
of the
roof
could cause
injuries.

Therefore,
when
leaving
the ve­
hicle
always
take
the
ignition
key

with
you.
Emergency
operation

If the system should develop a t:~e

can
be closed by hand.
• Using a screwdriver, press the cove' -
front
of the sliding/tilting roof panel upv.e'os at the rear and take off.
• Turn protective cap of crank opening
clockwise.

• Pull crank out of retainer, insert it in i^e opening and close sliding
roof.

• Replace crank in retainer, and fit protec­ tive cap over crank opening.
• Replace cover.
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DRIVING
TIPS

Driving
safely
Attention

The
operational
condition of your
vehicle
is
essential
to
safe

driving.
Therefore before moving off, always check
the following points:
• Lights and
turn
signals
•
Mirror
settings
• Cleanliness of
headlights,
lenses and
windows

Also
check at regular intervals, preferably
when filling the tank, all the checks listed on
page160

Furthermore compliance
with
the specified Inspection intervals - in particular the brake
fluid changing - is of great importance for operational safety - pages 93 and 98.
Attention

Safety
on the
road
depends to a

large
extent
on the personal
atti­

tude
and
style
of driving.

To
be on the safe side you should:
•
Always
put
seat
belt
on
before
moving
off -
even
in
town
traffic
-

and

• Ensure
that
all your passengers - including
those
on the
rear
seat
- are

wearing
their
belts
correctly
- page
15

Passengers
without seat belts can en­

danger
not only themselves, but also the
driver.
•
Adjust
head
rests
to body size.
The
upper edge of headrest must be ap­proximately at eye
level.

• Ensure
that
no
articles
interfere
with
operation
of pedals - page 29
•
Stow
all
luggage
correctly:
- in
boot
- page 28
- on the shelves - page 27
- on the
roof
- page 75 • Do not
drive
when
you
feel
tired.

Stop
for a break at the latest after driving for
two hours.
•
Never
drive
when
your
reactions
are
impaired
in any way. Not only alcohol but also drugs and many

medicines
can be very detrimental to your

reactions.

•
Adapt
vehicle
speed to
traffic
and
road
conditions.
Remember
that
particularly on smooth slip­
pery roads the handling and braking is li­
mited by the adhesion of the tyres. On wet

roads
the
front
wheels can aquaplane at
high
speeds.
The vehicle can then no longer

be
steered and braked properly.
•
Strictly
adhere
to the
traffic
regu­
lations
-
particularly
the speed li­

mits
-.
Further instructions on safety are given in
the various chapters in this manual.
78
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DRIVING
TIPS

Driving economically and ecologically
.'arious
factors determine the fuel
con­

sumption,
the burden on the environment

and
the wear on the engine, brakes and

lyres.

The personal style of driving
Determines
to a great extent the economi-
:al
aspect and the exhaust and noise
devel­

opment:

jOp
Do not
warm
up the
engine
with

W» the
vehicle
stationary.
At idling speed it takes a very long
time
until
the engine becomes operationally
warm. However, in the warm-up phase,
wear and the discharge of pollutants is
oarticularly high. For
this
reason, drive
off immediately the engine has started
and avoid
high
engine speeds.

f
h Avoid
full
throttle
acceleration.

of only is the
fuel
consumption reduced

considerably
if one accelerates
with
feel­
ing, but the disturbance to the environ­

ment
and the wear are also reduced.

rflri
Do not
drive
with
unnecessarily
high
engine
revs
-
change
up as
soon as possible,
only
change
down
when
the
engine
no
longer
runs

smoothly.

The
fuel
consumption is for example
more
than
twice as
high
in 2nd gear
than
it is in top
gear.
At the same
time,
the re­ duced engine speed means a reduction
in engine noise.
On vehicles
with
an automatic gearbox
the economy programme should be se­
lected.

c^p
Try not to
drive
at
maximum
TO
speed.

The
fuel
consumption, exhaust pollution
and noise increase disproportionately at

high
speeds. If approximately only 3
quarters of top speed is utilised, the
fuel

consumption
will
be reduced by about
half.
Experience has shown
that
the loss in
time
is only marginal.

c
j-,
Drive
as
smoothly
as possible and
look
well
ahead.

Unnecessary
acceleration and braking

must
be paid for
with
higher
fuel
con­
sumption and more disturbance to the environment.

Switch
the
engine
off
during

traffic
hold-ups. The individual
operating
condi­
tions

Naturally
also
affect fuel consumption.

The
following factors for instance are not fa­

vourable
to good fuel consumption:

•
High traffic density, particularly large
.towns with numerous traffic lights.

•
Frequent stop/start driving, always re­starting and warming up the engine.

•
Driving in heavy, slow moving traffic in
low
gear so that the engine speed is
rela­

tively high in relation to the distance cov­
ered.
CQ~, One
should,
therefore,
plan
trips
in
advance
and try to
avoid
local

traffic
and
overcrowded
motor­
ways.

Obviously
the fuel consumption is
also
af­

fected
by factors over which the driver has
no
control. It is for example normal for the

consumption
to increase in the winter or in

arduous
conditions (bad roads, trailer tow­ ing etc.).

79
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DRIVING
TIPS

Trailer
towing

~~e
vehicle is intended mainly for the trans-
cctation of persons and luggage but it can, th the appropriate technical equipment,

=
so be used to tow a trailer.
Ibiler towing not only places more stress : - the vehicle, it also calls for more concen-
ration from the driver.
::r this reason the operating and driving in­ductions on the next pages must be strict- . adhered to.
Technical
requirements
" :he vehicle is supplied
with
a factory-
• ::ed towing bracket, all
that
is technically -
d
legally necessary for trailer towing will =ve been taken into account.
: should be noted
that
a 13 pin socket is
::ed
instead of the 7 pin one used previous- . This new socket makes it possible to con-
ect additional electrical components on trailer for which there were no connec-

ns
in the previous socket, such as a
cara-

n refrigerator, reversing lights etc.
the following table the wiring of the ter-
nals
in the 7 pin socket is compared
with

at of the 13 pin socket.
I a 7

13
Trailer electrical

Pin Pin
components

L
1 Turn signal
left

54g
2
Rear
fog light
31
311

Earth
for the circuits 1-8

R
4
Turn signal
right

58
R
5
Tail
light, outline -, marker
- and number plate lights

right

54 6
Brake
lights

58L
7
Tail
light, outline -, marker
- and number plate lights

left

- 82>

Reversing
light
-
92!

Power
supply (cont. +)
-
102!

Charging
wire + for battery
in trailer
- 11
free
- 12
free
-
1311

Earth
for circuits 9-12
1) Both earth wires must not be connected to­ gether on the trailer side.
21 Not connected at the factory. If the trailer to be towed has a 7 pin plug,
either a 13 pin plug can be
fitted
as shown
in the table or an adapter cable can ce zz-
tained from a Volkswagen dealer.
If the vehicle is to be
fitted
with
a towing
bracket subsequently, the following must

be
noted:
• The towing bracket is a safety part. Only
a
bracket which has been designed and
type-approved for this vehicle may be
used.
It is advisable to use towing brackets from
the Volkswagen range of accessories as

these
are identical to the ones
fitted
by the
factory. The
fitting
instructions supplied

with
these brackets have also been ap­ proved by the factory.
• The trailer socket must be connected properly to the electrical system of the ve­
hicle.
This applies to terminal 54 g in the 7
pin socket or for terminals 2 and 8 -13 in the
13
pin socket.
81
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DRIVING
TIPS

General
notes

• During the running-in period avoid trailer "owing as much as possible.
• It is advisable to have the vehicle ser-
.ced
between the Inspection intervals if it
s
used frequently for towing a trailer.
• ""he trailer and drawbar load figures on
:re
data plate of the towing bracket are for
:es:
certification only. The correct figures

forthe
vehicle, which may be lower than the
acove
figures, are given in the vehicle docu-

~e~:s
and in this manual.
• The towing bracket increases the un-
535"
weight of the towing vehicle and the

pay-load
must be reduced to correspond. In some countries (for example Germany)
the following additional legal requirements
apply:
• A special warning lamp must be
fitted
within
the driver's range of vision to show

that
the trailer
turn
signals are working.
• The maximum draw bar weight - see
page
151 - must be shown on a clearly
vis­

ible sticker at the rear of the towing vehicle.
• The installation of a towing bracket must
be
passed by a legally approved test centre

and
then proof of installation is entered in
the vehicle documents by the
traffic
author­ ity.
• The maximum speed permissible when towing a trailer is 80 km/h (50 mph).
84
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GENERAL
MAINTENANCE

Wheels

General
notes

• New tyres do not give maximum grip straight away and should therefore be run in
at moderate speeds and a careful style of
driving for about the
first
100 km. This will help to make the tyres last longer.
• Check tyres for damage from time to time (cuts, splits, cracks and lumps) and re­move any foreign bodies embedded in the
treads.
• To avoid damage to tyres and wheels crive over curbs and similar obstacles very
slowly and as nearly at
right
angles as
poss­
ible.
Damage
to wheels and tyres is not always

easy
to see, so if you
think
that
a wheel is
damaged,
it must be checked by a Volks­
wagen dealer.
• Keep grease, oil and fuel off the tyres.
• Replace missing dust caps as soon as
possible.

• Mark wheels before taking them off so
that
they rotate in the same direction when put back on again. • When taken off, the tyres should be
stored in a
cool,
dry and preferably dark
place.

Tyres
which are not on wheels should be stored in a vertical position.

Tyre
life

Tyre life depends to a considerable extent on the following factors:

Inflation
pressure
The inflation pressure is very important par­
ticularly at high
speeds.
Therefore, the pres­
sures
should be checked at least once a month and before every long journey.
At this opportunity do not forget the spare

wheel:

• The spare wheel should always be in­ flated to the highest pressure required on
the vehicle.
Always
check the pressures when the tyres are cold.
When
warm,
the pressure is
higher
but do not
reduce.
The pressur­

es
are given on page 147 and on a sticker on
the driver's door lock pillar.
Pressures
which are too high or too low
shorten
tyre
life - quite apart from the detri­ mental influence on vehicle handling.

Attention

At
continuous
high
speeds a
tyre
in
which
the pressure is too low

flexes
more
and
heats
up excess­
ively.
This can cause
tread
separ­

ation
and
tyre
blow
out.

pCU
A
pressure
which
is too low in- oo
creases
the
fuel
consumption

and
this
burdens
the
environment
unnecessarily.

Mode
of
driving
Fast
cornering, hard acceleration and viol­
ent braking also increase
tyre
wear.
'0
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DO-IT-YOURSELF

First
aid kit.
Warning

triangle
Vehicle
tools

The First Aid Kit and warning triangle can be
secured
under the
front
passenger's seat mot on vehicles
with
swivelling seats).

Note:

The
first
aid kit and warning triangle are not part of vehicle equipment.
Double
Cab
under rear seat
1 Pick-up behind the driver's seat

Vehicle
tools and jack are stowed as fol­
lows:

Van, Kombi,
Caravelle

at rear
left
of luggage compartment
Note

On
vehicles
with
side
trim
panels the tools
are stored behind a removable cover.
118
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DO-IT-YOURSELF
Fuse
layout

<*'om
left
to
right)

No.
Component
A11
' - Dipped beam
left,
headlight range control
left
10
I- Dipped beam
right,
headlight range control
right
10
3-
Instrument
and number plate lighting 10
--
Rear
wiper, seat heating 15

5-
Windscreen wiper,
windscreen and rear window

washer/elec.
heated

washer
jets 15

5-
Blower, air conditioner 30
/- Tail and side
light
right,
engine compartment
light
10

3-
Tail and side
light
left
10
9-
Rear
window heating, mirror heating 20

10-
Fog lights, rear fog
light
15
II- High beam
left,
high beam
warning lamp 10

12-
High beam
right
10

13-
Horn, radiator fan (run-on) 10
1 Ampere No.
Component
A

14-
Reversing lights, electric outside mirrors, sliding/tilting
roof,
shift pattern auto, gearbox,

cruise
control system
(cancel contacts on the brake
and clutch pedal) 10

15-
Engine electronics 10

16-
Warning lamps,
dash
panel insert,
glove box
light
15

17-
Turn signals 10

18-
Electric fuel pump,

Lambda
probe 20

19-
Radiator fan, air conditioner 30

20-
Brake lights 10

21-
Interior
and luggage compartment lights, make-up mirror
light,

clock,
radio,
central locking 15

22-
Cigarette lighter 10
Additional
fuses
(in separate holders)
• above the relays A11

Fuse
for electric windows 20
• In the engine compartment on the bulk­
head
above the brake servo:

Glow
plugs21 50
• Under the driver's seat

Fuse
for additional water heater 10

Fuse
for heater blower .30

Fuse
for water heater
glow plug 20
Fuse
for auxiliary heater3' 25
Fuse colour code:

Red:
10 Ampere

Blue:
15 Ampere

Yellow:
20 Ampere

Green:
30 Ampere
21 This fuse should only be renewed by
a
Volks­
wagen dealer.
31 On vehicles
with
swivelling seats this fuse
can
be found in the side
trim
behind the
driver's seat.

123
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DO-IT-YOURSELF

Front
turn
signals

To
change a bulb the
turn
signal housing must be taken out to the
front.

•
Insert
the
flat
blade of a screwdriver be­ tween headlight and
turn
signal
with
bonnet
open.
This presses the securing tabs which hold the
turn
signal housing to the
side.

• Swing screwdriver to
front
as shown in illustration so
that
the
turn
signal housing is

pressed
out forward. • Turn bulb holder out to the
left.

• Turn bulb out and renew.
•
Insert
bulb holder. •
Insert
turn
signal housing in the grooves provided (top and
bottom)
and press it in
until
the securing tabs engage.

Fog
lights*

The foglight bulbs can betaken out from un­
derneath the bumper.
• Turn cap on rear of fog
light
to the
left
to remove it.
• Unhook spring clip of bulb holder and swing it away.
• Take bulb out.
•
Insert
new bulb so
that
the locating lug on bulb plate engages
recess
in the reflec­
tor.
• Swing spring clip over bulb plate,
squeeze
it together and engage it in the re­
taining lugs.
• Fit cap again.
• Have beam alignment
checked.
Rear
lights

Renewal
of the bulbs for the rear lights is
done from the luggage compartment
through the rear panel trim.
•
Reach
into
the hole in the rear panel
trim
with
one hand and squeeze the two retain­ing tabs of bulb carrier together.
• Take bulb carrier out (illustration). •
Press
defective bulb
into
holder slightly,
turn
it to the
left
and take it out.
•
Insert
new bulb and
turn
fully to the
right

• Install bulb carrier.

125
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DO-IT-YOURSELF

Reading
light
(B)
• Remove
light
as described under "In­ terior
light
large version".
• Turn white bulb holder on back of
light
to the
left
and take it out.
• Pull defective glass based bulb out of holder.
•
Insert
new bulb.
• Install holder in housing again and
turn
fully to the
right.

•
Press
interior
light
into
opening in head­ lining again.

Interior
light
without
reading

light

Small
version

•
Press
retaining lug on opposite side to switch towards centre of
light
and remove
light.

• Renew bulb.
•
Insert
switch side of
light
first
and press in
until
the retaining lug locates.
Large
version

• Take
light
off by inserting
flat
screw­ driver blade between
light
and headlining
and turning screwdriver.
•
Insert
a screwdriver on the
right
hand
side,
between the reflector and housing,
and by twisting the screwdriver, pivot the reflector out (see illustration).
• Change the bulb.
• Swing the reflector back
into
position, ensuring
that
it engages properly.
•
Press
the interior
light
into
the opening in the roof
trim
again.
127
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