radio VOLKSWAGEN CORRADO 1993 Repair Manual

* SYMPTOM CHECK LIST *
Article Text (p. 11)
1993 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Wednesday, March 22, 2000 08:45PMFig. 9: Electrical, Radio & Tape/CD Player

2.8L IN-LINE V6 (VR6)
Article Text (p. 2)
1993 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Wednesday, March 22, 2000 08:47PM
ADJUSTMENTS
HYDRAULIC LIFTER TEST
To determine weak or noisy lifter, position camshaft lobe
high point upward. Using a piece of wood, push lifter down. See
Fig. 2. If lifter moves down more than .004" (.10 mm), replace lifter.
If lifter moves less than .004" (.10 mm), lifter is okay. Repeat
procedure for remaining lifters.
CAUTION: If lifter is replaced, allow 30 minutes for lifter to bleed
down before starting engine.Fig. 2: Measuring Lifter Clearance
Courtesy of Volkswagen United States, Inc.
REMOVAL & INSTALLATION
FUEL PRESSURE RELEASE
Remove fuel pump relay. Fuel pump relay is the lower right
relay located in fuse/relay panel. Crank engine for 5 seconds.
Reinstall fuel pump relay.
ENGINE
NOTE: Engine is removed with transaxle attached.
Removal
1) Obtain radio code. Turn ignition off and wait 20 seconds.
Disconnect negative battery cable. Remove air cleaner assembly.
Install 8.0 mm bolt in belt tensioner hole and remove service belt.
See Fig. 3.
2) On manual transmission models, disconnect clutch slave
cylinder. On all models, remove power steering pump and attach to
body. Remove radiator, front lock support and front bumper. Drain

2.8L IN-LINE V6 (VR6)
Article Text (p. 10)
1993 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Wednesday, March 22, 2000 08:47PM
allow 30 minutes for cam followers to bleed down.Fig. 13: Installing Camshafts Into Cylinder Head
Courtesy of Volkswagen United States, Inc.
WATER PUMP
NOTE: Coolant/water mixture should be used at all times.
Removal
1) Obtain radio security code. Turn ignition off and wait for
20 seconds. Disconnect negative battery cable. Drain cooling system.
Disconnect front exhaust pipe from catalytic converter.
2) Install 8.0 mm bolt in belt tensioner hole and remove
drive belt. See Fig. 3. Remove ignition cable guide. Disconnect front
and rear motor mounts. Attach Engine Sling (2024A) to engine. See
Fig. 4.
3) Lift engine enough to access water pump. Secure pulley
using Spanner Wrench (VAG 1590). Remove water pump bolts. Push engine
toward left side and remove water pump.
Installation
When installing motor mounts, ensure that recess on engine
bracket fits into mounting tab of bonded rubber bushing. Hand tighten
motor mount bolts and light rock engine to ensure motor mounts are
fully seated. To complete installation, reverse removal procedure.
OIL PAN
Information not available from manufacturer.
OVERHAUL
CYLINDER HEAD

A/C-HEATER SYSTEM - MANUAL
Article Text (p. 2)
1993 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Wednesday, March 22, 2000 08:49PM
* Disable air bag system before servicing any air bag system or
steering column component. See DISABLING & ACTIVATING AIR BAG
SYSTEM.
* Because of critical operating requirements of system, DO NOT
attempt to service any air bag system component.
* DO NOT leave air bag parts unattended. Install parts in vehicle
immediately after obtaining.
* DO NOT use air bag components that have been dropped from height
of more than 18 inches.
* DO NOT allow chemical cleaners, oil and grease to contact vinyl
covering on air bag unit.
* DO NOT place stickers or covers on steering wheel.
* Always disable air bag system before performing electric welding
on vehicle.
* Air bag system can only be tested using Diagnostic Tester (VAG
1551) and Multimeter (US-1119). Never use test light on air bag
system.
* DO NOT expose air bag unit to temperatures greater than 194øF
(90
øC).
DISABLING & ACTIVATING AIR BAG SYSTEM
WARNING: System voltage is retained for about 20 MINUTES after system
is deactivated. Wait about 20 MINUTES after system is
disabled before servicing, as air bag may accidentally
deploy, causing personal injury.
Disabling & Activating System
To disable system, disconnect negative battery cable. Wait 20
MINUTES before working on vehicle. To activate system, reconnect
negative battery cable. Verify system is functioning properly. See
SYSTEM OPERATION CHECK.
CAUTION: When battery is disconnected, radio will go into anti-theft
protection mode. Obtain radio anti-theft protection code
from owner prior to servicing vehicle.
DESCRIPTION
The air conditioning system is a cycling clutch type.
Compressor is cycled on and off by a thermostatic switch to maintain
constant cooling rate. System components include evaporator, expansion
valve, receiver-drier, control panel and condenser. A dual-pressure
switch includes a high-pressure cut-out switch and a low-pressure cut-
out switch.
Control panel includes 3 rotary knobs over 2 push buttons.
See Fig. 1. Left knob controls the fan and increases fan speed when
turned clockwise. Center knob is the temperature control and increases
heat by turning clockwise. Right knob controls air distribution.
The 2 push buttons are ON/OFF switches controlling A/C. Left
button controls normal A/C (outside air). Right button gives maximum
A/C using recirculating air. See Fig. 1.

A/C-HEATER SYSTEM - MANUAL
Article Text (p. 10)
1993 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Wednesday, March 22, 2000 08:49PM
INSTRUMENT PANEL
Removal & Installation
1) Disable air bag system. See AIR BAG SYSTEM SAFETY article
in GENERAL SERVICING. Disconnect battery. Remove storage trays and
panel under left side of instrument panel. Remove steering wheel.
Remove trim panel around instrument cluster.
2) Remove center console. Remove dash vents at each side,
glove box and radio. Remove center storage box, A/C-heater control
panel trim, and A/C-heater control panel screws. Push A/C-heater
control panel away from instrument panel.
3) Remove screws at both sides of instrument panel, at center
support, and 2 screws next to windshield. Detach instrument panel and
pull part way out.
4) Disconnect wiring harnesses from instrument panel.
Disconnect speedometer cable, if present. Remove instrument panel. To
install, reverse removal procedure.
THERMOSTAT
Removal & Installation
1) Remove thermostat cover. See Fig. 3. Remove thermostat
mounting screw and disconnect harness connector. Remove thermostat by
pulling sensing (capillary) tube through grommet.
2) To install, reverse removal procedures. Measure back 13"
(330 mm) from end of sensing tube and tape spot. Insert sensing tube
into evaporator guide channel up to tape.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLEÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄApplication Ft. Lbs. (N.m)
A/C Compressor Bolt/Nut .................... 33 (45)
A/C Compressor Bracket Bolt/Nut ............ 25 (35)
A/C Compressor Hoses
Discharge ................................. 18 (25)
Suction ................................... 25 (35)
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ WIRING DIAGRAMS

ANTI-THEFT SYSTEM
Article Text
1993 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Wednesday, March 22, 2000 08:57PM
ARTICLE BEGINNING
1993 ACCESSORIES & EQUIPMENT
Volkswagen Anti-Theft
Volkswagen; Corrado SLC, Passat
DESCRIPTION & OPERATION
The anti-theft system monitors the radio, all doors, hood and
trunk lid position. When the anti-theft system is activated, The horn
and emergency flashers will be activated and the vehicle will not
start. The windows and sun roof (if equipped) are not monitored.
The anti-theft system has self-diagnostic capabilities that
monitor all components and wiring harness. If the system is
functioning correctly, the horn will sound briefly after front door is
locked with the key.
ANTI-THEFT CONTROL MODULE LOCATION TABLEÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄModel Location
Corrado SLC ...................... Behind Right Kick Panel
Passat ...................... Driver Side Fuse/Relay Panel
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ TROUBLE SHOOTING
SYSTEM DOES NOT OPERATE
NOTE: Ensure battery is fully charged and all fuses are okay.
1) Ground Circuit Check
Obtain radio security code. Disconnect battery cable
terminals. Disconnect anti-theft control module 6-pin and 10-pin
wiring harness connector. See ANTI-THEFT CONTROL MODULE LOCATION
table. Connect ohmmeter negative lead to ground. Connect positive lead
to anti-theft control module 10-pin wiring harness connector terminal
No. "3" (Brown wire). If continuity is present, go to next step. If
continuity is not present, repair open circuit.
2) Power Circuit Check
Connect battery cable terminals. Connect voltmeter negative
lead to ground. Connect positive lead to anti-theft control module 6-
pin wiring harness connector terminal No. "3" (Red wire). Switch
positive lead to anti-theft control module 10-pin wiring harness
connector terminal No. "1" (Red wire). If 12 volts are present at both
terminals, go to next step. If 12 volts are not present, repair open
circuit.
3) Turn ignition on. Leave voltmeter negative lead connected
to ground. Connect positive lead to anti-theft control module 10-pin
wiring harness connector terminal No. "4" (Black wire for Corrado;

ANTI-THEFT SYSTEM
Article Text (p. 2)
1993 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Wednesday, March 22, 2000 08:57PM
Black/Yellow wire for Passat). If 12 volts are present, go to next
step. If 12 volts are not present, repair open circuit.
4) Alarm Horn Check
Turn ignition off. Connect ohmmeter negative lead to ground.
Connect positive lead to anti-theft control module 6-pin wiring
harness connector terminal No. "4" (Black/Yellow wire). If continuity
is present, go to next step. If continuity is not present, repair open
circuit. If circuit is okay, replace alarm horn.
5) Door Lock Switch Check
Connect voltmeter negative lead to ground. Connect positive
lead to anti-theft control module 10-pin wiring harness connector
terminal No. "7" (Red/Yellow wire for Corrado; Yellow/Red for Passat).
Insert key in driver's door lock. Turn key to lock position and hold
momentarily. Voltmeter should register 12 volts. Repeat procedure for
passengers door. If voltage is correct for each door, go to next step.
If voltage is not correct, repair open circuit or replace switch.
6) Door Lock Switch Check
Connect voltmeter negative lead to ground. Connect positive
lead to anti-theft control module 10-pin wiring harness connector
terminal No. "6" (Red/Black wire). Insert key in driver's door lock.
Turn key to unlocked position and hold momentarily. Voltmeter should
register 12 volts. Repeat procedure for passengers door. If voltage is
correct for each door, go to next step. If voltage is not correct,
repair open circuit or replace switch.
7) Alarm Switch & Hood Check
Connect ohmmeter negative lead to ground. Disconnect negative
battery cable. Connect positive lead to the following anti-theft
control module connector terminals:
* 10-pin harness connector terminal No. "5" (Gray wire).
* 10-pin harness connector terminal No. "8" (Brown/Red wire).
* 10-pin harness connector terminal No. "9" (Brown/Green wire).
* 10-pin harness connector terminal No. 10 (Brown/White wire for
Corrado SLC; Brown/Green wire for Passat).
If continuity is present, check for circuit short to ground. If
circuit is okay, replace switch. If continuity is not present, go to
next step.
8) Indicator Light Check
Leave ohmmeter negative lead connected to ground. Connect
negative battery cable. Using multimeter set on 10 A DC scale, connect
positive lead to anti-theft control module 10-pin wiring harness
connector terminal No. "2". If indicator light comes on, replace anti-
theft control module. If indicator light does not come on, repair open
circuit in wiring harness.
ALARM SYSTEM WILL NOT SWITCH OFF
1) Ground Circuit Check
Ensure battery is fully charged. Obtain radio security code.
Disconnect battery cable terminals. Disconnect anti-theft control
module 6-pin and 10-pin wiring harness connector. See ANTI-THEFT
CONTROL MODULE LOCATION table. Reconnect battery cable terminals.
2) Connect voltmeter negative lead to ground. Connect

ANTI-THEFT SYSTEM
Article Text (p. 3)
1993 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Wednesday, March 22, 2000 08:57PM
positive lead to anti-theft control module 10-pin wiring harness
connector terminal No. "7" (Red/Yellow wire for Corrado SLC;
Yellow/Red wire for Passat). Insert key in driver's door lock. Turn
key against stop and hold momentarily. Voltmeter should register 12
volts. Repeat procedure for passengers door. If voltage is correct for
each door, go to next step. If voltage is correct, repair door switch
or open circuit.
3) Door Lock Switch Check
Connect voltmeter negative lead to ground. Connect positive
lead to anti-theft control module 10-pin wiring harness connector
terminal No. "6" (Red/Black wire). Insert key in driver's door lock.
Turn key against stop and hold momentarily. Voltmeter should register
12 volts. Repeat procedure for passengers door. If voltage is correct
for each door, replace control module. If voltage is not correct,
repair door switch or open circuit.
ALARM HORN INOPERATIVE
1) Alarm Horn Check
Ensure battery is fully charged. Obtain radio security code.
Disconnect battery cable terminals. Disconnect anti-theft control
module 6-pin and 10-pin wiring harness connector. See ANTI-THEFT
CONTROL MODULE LOCATION table.
2) Connect ohmmeter negative lead to ground. Connect positive
lead to anti-theft control module 6-pin wiring harness connector
terminal No. "4" (Black/Yellow wire). If continuity is present,
replace anti-theft control module. If continuity is not present, check
for open circuit and repair as necessary. If circuit is okay, replace
alarm horn.
LIGHTS DO NOT FLASH
1) Alarm Horn Check
Ensure battery is fully charged and emergency flasher system
is functional. Obtain radio security code. Disconnect battery cable
terminals. Disconnect anti-theft control module 6-pin and 10-pin
wiring harness connector. See ANTI-THEFT CONTROL MODULE LOCATION
table.
2) Connect voltmeter negative lead to ground. Connect
positive lead to anti-theft control module 6-pin wiring harness
connector terminal No. "1" (Black/White wire for Corrado SLC; Black
Yellow wire for Passat). Turn emergency flashers on. When lights flash
on, battery voltage should be present.
3) Remove voltmeter positive from terminal No. "1" and
connect to terminal No. "2" (Black/Green wire for Corrado SLC;
Green/Black wire for Passat). Turn emergency flashers on. When lights
flash on, battery voltage should be present. If voltage is correct,
replace anti-theft control module. If voltage is not correct, repair
open circuit in wiring harness between anti-theft control module and
lights.
ENGINE DOES NOT CRANK WITH ALARM SYSTEM OFF

ANTI-THEFT SYSTEM
Article Text (p. 4)
1993 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Wednesday, March 22, 2000 08:57PM
1) Alarm Horn Check
Ensure battery is fully charged and emergency flasher system
is functional. Obtain radio security code. Disconnect battery cable
terminals. Disconnect anti-theft control module 6-pin and 10-pin
wiring harness connector. See ANTI-THEFT CONTROL MODULE LOCATION
table.
2) Reconnect negative battery cable. Connect voltmeter
negative lead to ground. Connect positive lead to anti-theft control
module 6-pin wiring harness connector terminal No. "5" (Red/Green wire
for Corrado SLC; Red/White wire for Passat). Observe voltmeter while
turning ignition to START position. If battery voltage is present, go
to next step. If battery voltage is not present, repair circuit to
ignition switch.
3) Remove ignition key. Disconnect negative battery cable.
Connect ohmmeter negative lead to ground. Connect positive lead to
anti-theft control module 6-pin wiring harness connector terminal No.
"6" (Red/Black wire for Corrado SLC; Violet/Black wire for Passat). If
continuity is present, replace anti-theft control module. If
continuity is not present, check wiring harness to starter for open
circuit.
WIRING DIAGRAMS
For wiring see WIRING DIAGRAMS article.
END OF ARTICLE

DOOR LOCKS - POWER
Article Text (p. 3)
1993 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Wednesday, March 22, 2000 09:08PM
TROUBLE SHOOTING
SYSTEM DOES NOT OPERATE
1) Power & Ground Check
Obtain radio security code. Disconnect battery cable
terminals. Disconnect control module 12-pin connector. Connect
negative lead to control module wiring harness connector terminal No.
"3". See Fig. 4. Connect positive voltmeter lead to terminals No. "1".
If voltage is present, go to next step. If voltage is not present,
repair open circuit.Fig. 4: Identifying Control Module Wiring Harness Connector Terminals
Courtesy of Audi of America, Inc.
2) Door Lock Switch Check (Driver's Door)
Connect negative lead to control module wiring harness
connector terminal No. "3". Connect positive voltmeter lead to
terminals No. "7". Insert key in driver's door and turn to lock
position. If voltage is present, go to next step. If voltage is not
present, repair circuit or switch as necessary.
3) Door Lock Switch Check (Passenger's Door)
Connect negative lead to control module wiring harness
connector terminal No. "3". Connect positive voltmeter lead to
terminals No. 10. Insert key in passenger's door and turn to unlock
position. If voltage is present, go to next step. If voltage is not
present, repair circuit or switch as necessary.
4) Activator Check
Reconnect control module 12-pin connector. Open trunk lid.
Close all doors and lock with key. Disconnect control module 12-pin
connector. Connect ohmmeter negative lead to control module wiring
harness connector terminal No. "3". Connect positive lead to terminal
No. "4". If continuity is present, go to next step. If continuity is
not present, repair circuit or activator as necessary.
5) Reconnect control module 12-pin connector. Open trunk lid.
Unlock all doors with key. Disconnect control module 12-pin connector.
Connect voltmeter negative lead to control module wiring harness
connector terminal No. "3". Connect positive lead to terminal No. "4".
If voltage is present, replace bi-pressure pump and control module. If
voltage is not present, repair circuit or activator as necessary.