warning VOLKSWAGEN GOLF PLUS 2004 Repair Manual

Tire and wheel handling
Fig. 160 Tire rotation diagram.
and note the
mtroductory mformation
and heed the WARNINGS on
page 276.
Tires may be the least appreciated
and most abused parts of a motor
vehicle. Tires are very important,
since their small patches of rubber
are the only contact between your
vehicle and the road.
Maintaining
correct tire pressure,
making sure that your vehicle and
its tires do not have to carry more
weight than they can safe ly
handle, and regularly inspecting
tires for damage (such as cuts,
s la sh es, irregular
wear, and overall
condition) are the
most important
things that you can do to help
avoid
sudden tire failure , in­
cluding tread separation and
blowout.
The tires and wheels are essential
parts of the vehicl e's design. The
tires and wheels approved by Yolk-
If you must drive over a curb or
other obstacle, drive very slowly
and as much as possible at a right
angle to
the curb.
Regularly check tires for
damage,
such as punctures, cuts,
tears
and blisters .
Remove embedded material in
the tread profile that has not yet
penetrated the inside of the
page 286.
Heed all warning messages from
the Tir e
Rep lace worn or damaged tires
immediately=> page 286.
Damage to tires and wheels is
often not readily visible. If you no­
tice unusual vibration or the ve­
hicl e pulls
to one side, this may in­
dicate
that one of the tires is dam­
aged. The tires must be checked
immediate ly for hidden damage
by an authorized Volkswagen
dealer or an authorized Volk­
swagen Service Facility.
Never exceed the load and per­
missible maximum speed rating of
the tires=> page

Tire
first read and note the
introduc to ry in
formation
a
nd h ee d the WARNINGS on
page 276.
T he c orr ec t tir e infl atio n
pressure
f o r f ac
tory-install ed tires is lis te d
o n a la b el a
nd a ppli es to summer
and wint er tir es. T he la b el
fig. 161 is on the dri ver door
pillar
Chec k tir e infl ati on pressure
r eg ula
rly a nd on cold tires . C heck
al l
the tir es, includin g th e s pare. In
co l
der clim ates tire pressure
s h ould be c hec k
ed more o ften , but
only w hen th e tir es are c old . Al­
w ays use an a cc
urate tir e pressure
ga uge .
Afte r adju stin g tl1e tire inflation
pressures, make sure th at the valve
ca ps a re i
nsta ll ed and please read
informati on and m essages about
programming/rese ttin g th e Tir e
282

Spare
the compart­
ment: Hand
Please first read and note the
introductory information
and heed the WARNINGS on
page 276.
Removing the spare
fig . 163
counter-clockwise and remove the
spare wheel.
Stowing the replaced wheel
Hook the floor cover ing on the
upper edge of the luggage com­
partment.
Turn the hand wheel clockwise
until
the wheel replaced is securel y
in place .
Return the vehicle tool kit to its
location in
the luggage compart­
ment.
the floor covering and
fold it back down onto the floor of
the luggage compartment.
Close the rear hatch.
Rep lace it with a tire matching the
others on your vehicle as soo n as
poss ible.
Please heed the following:
Do not drive faster than mph
km/h)!
Avoid full-throttle acceleration,
hard braking and fast cornering!
Do not use snow chains on the
compact spare whee l page 295.
After installing the compact
spare wheel, the tire pressure must
b e checked as soon as possib le
283.
Check
the tire inflation pressure of
the spare or compact spare when­
ever you ch eck
the tire pressure of

Note
Remove sno w c hain s w hen road s are free or snow. the chains ca n damage tires, impair vehicle handling and ca n be qui ck ly worn
down.
-------chain s they h ave direct contact w ith th e rims. Volk swage n recommend s usin g coa te d sn ow
chains .
c hain s are available in different sizes
Please first read and note the
introductory information
and heed the WARNINGS on
page 276.
Accessory weight
The combine d weight (in excess of
those standa rd items which may
be re placed) of automatic tra n s­
mission, electro-mechnical power
stee ring, power brakes, power
windows, power seats, radio, and
heater, to th e extent that these
items are availabl e as factory-in­
stall ed equipme n t (w hether in ­
s tall ed or not).
Aspect ratio
The ratio of sidewall heig h t to tir e
w
idth, expressed as a p ercentage.
A number o r or
lower indicates a low-profile tire
with a shorter sidewall for im­
proved steering response and
better overall handling on dry
pavem ent.
Bead
The part of a tire made of steel
wires, wrapped or reinforced b y
ply cords, with the shape and
structure to en sure proper fit to the
w h
eel rim.
maintenance
Bead separation
A breakdown of the bond between
components in the bead.
The tire structure, excep t tread
and s id ewall rubber which, when
infl ate d, bears the lo ad.
The breakjng away of pieces of the
tread or sidewall.
The strands of materia l forming
the plie s in the tir e.
An y parting within the tread,
s id
ewall, or inne r lin er of the tire
ex te
nding to cord material.
at low
speeds in the three hour p e riod be­
fore
the tire pressure is measured
o r a
djuste d.

Breaking in a ne w e ngin e gent ly , wiU in crease serv ice and reduce oil
first re ad and note the introductory informat ion and heed th e WAHNINGS on page303.
Volkswag en recommend s th at you con sult an th ori zed Volksw age n d eale r or authori zed
sori es. sp are part s or other equipm ent. Alway s do so you wan t to in stall additional acc esso ries or re pla ce part s. authori zed Volkswa gen dealer
o r authorize d Volksw agen Service Facilit y ca n vide
first read and no te the introductory inf ormation and heed the on
fluid s and equipment undergo tinu ous deve lopment, in cluding timing belts,
tir es, engin e coo lant s. e ngin e oils, as well as spark
plu gs and vehicle batt eries. Th erefo re, have ating and equipm ent changed b y an rized Volksw agen dea le r o r auth orize d Volkswagen
Service Facility. Volkswagen dealers and Serv ice Faciliti es are alway s up-to -dat e rega rding new
Improp er u se or operating and equipment can cause a cciden ts, se riou s personal injurie s, burns and/or poi soning.
To reduce the ri sk or poi soning, never use
empty ro od or beve rage conta iners that might
mislead someone into drinking
Always keep vehicl e care products out or the r e ach or c hildren.
Always read and heed all th e in struction s and all WARNINGS on the package befor e usin g hicle care produ cts.
maintenance
Improper ve hicle modification s and repair s
ries.
Neve r attach anything, including accessories example , cup holders or te lephone bra cke ts)
to the airbag covers or within the airbag
Obje cts on or near the surfa ce where airba gs
are loca ted can come loo se and cause serious personal injury if the airbag
When u sing products that give off harmful alway s work outdoors or in well la te d are a .
Never use
hicl e care. They are poisonou s and hi ghl y
Note
refill with suitable operating When ch anging or topping off sure that you pour the fluid s into the correct ca use seriou s
m alfun ction s and engin e damage! Under no cum stances should you mix up operating Otherwi se seri ous malfun ction s and en gi ne damage can occ ur!
Acce ssori es and other things install ed in front of th e coo ling air intake s impair the of the en g in e coo lant. The engin e can ove rheat under high ambient temperatures or under high
e n gin e loads!
Leakin g operating can pollut e the en -vironment. Collect leak ing operat ing fluid s in suitable cont ain ers and d is po se of th em

Never usc extender to sec ure
a chil d restraint.
Neve r usc a safety ex tender on your
motive part s store.
Neve r usc the safety exte nder you
obtained for your vehicl e for an y other ve hicl e,
r egardless of make, model, or model year.
It em s
store d between the safety
trol unit and prevent
Alwa ys mak e sure t hat nothing can interfere with the safety
needed or deploying an unexpect­edly:
Never repair, adjust, or change any parts of the ai rbag sys tem.
All work on the steering whee l, instrume nt panel, fr ont scats or elec trical sys te m (in cl uding the installa tion of audio equip m ent, cellular te lephones and radio s, e tc .) should b e formed b y authorized Volkswagen dealers or thorized Volkswagen Service Faci lities. They have tl1c necessary manuals, tra inin g, and
All work on the ai rbag sys te m should also b e done by an Vo lk swag en d ealer o r
The alrbag system can b e ac tivated only
once. After an airbag has innatcd, it mus t b e placed.
o nl y o rigin al equipment airbags proved by Vol kswage n. Ha ve them installed by a
t ra ined technicia n who has the neces sa ry tool s
and d iagnosti c equi pm ent to properly rep lace
a n y a irba g in your vehicl e and ass ure sys tem fectiveness in a cras h.
Never permit sa lvaged or r ecycled airbags to
b e in stalle d in vehicle.
Care, cleaning, maintenance
Note-----
Leaving the extender attached to the sa fe ty belt
buck le whe n th e front seat is occu pied and the
ty belt is not being used will signa l to the airbag trol unit that the front passenger scat is occ upied
and that the safety belt is being use d. The e lectro ni c control unit fo r th e airbag system will then rece ive inco rre ct inf ormation that will -cau se the sa fety
ter in co llis ions in which the fro nt airb ag would
othe rwise be triggered earlier to help protect an
unr estrained front scat passenge r.
A pr etcnsio ncr th at h as depl oyed cannot be p air ed . Th e entir e safe ty belt mu st b e rep lace d.
Note
If th e safe ty belt extender is left attached to
th e safe ty belt buckle , the safety belt warning
sys tem will sense that the safe ty be lt for that seat is being used. T he warning light will no t com e
o n and th e warning will not sound even though th e scat is occupied and th e safe ty be lt i s
not being use d.
air bag module s and sio ne rs arc cla ssifie d as Pe rchlora te Mate ria l -special hand ling ma y apply. all le ga l quir em ent s regardi ng handlin g and dis po sal of th ese compone nts-see wlvw.dtsc.ca.gov/ha.zardouswas te/pcrchlom tc. all applicable legal requirements w hen
scmppi ng the vehicle or parts of its res tra int
sys te m , including airbag modules and safet y belts
w ith prctcnsio ne rs. A uthori zed Volk swage n
d ea lers and authori zed Volkswagen Service facili­
t ies arc familiar with the requirements, and we yo u have them perform thi s se rvice for

Introduction
In thi s section you'll find information on th e fo l­
lowin g:
Stickers and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Opera t
ing your vehicle outside of the U.S.A . or
Starting assistance page
accessories, repairs and modifications
Stickers and
fir st rea d and note the introd uctory
on page311.
Factory- ins talled safety certi fica tes, sti ckers and
s igns containin g important in formatio n regarding
ve hicle operation can be found in the engin e com ­veh icle compon e n ts, such in sid e the fuel filler fla p, on the passe nger sun visor, in the dri verdoorpillaror on th e lu ggage compartm ent
Do not re move, alter o r re nder unusable or il­legib le an y certi ficat es, stickers and labe ls.
Note
Improper h an d ling of the vehicle can result in
d a mage to the vehicle.
fo rm ing certificat es, sticke rs , o r labe ls to the same part of the new components.
Safety Complianc e Certificati on Lab el
A safety
certifica te to the door pillar in the drive r door confirm s th a t a t time of p rod uctio n all necessary safe ty s tandards and requirements of the traffic safety agency the respective coun try w ere met. The month a n d year of productio n as w ell as the veh icle id entificatio n number may be listed as well.
H ig h
voltage warning sticker
A
warning sticker cautioning agai nst t he hig h
v o ltage oft h e electrical sys te m i s located in the en­
g in e compartment nex t to th e engine hood re lease lever. T he ve hicle ig ni tion syste m complies with th e Canadian standard
311

Lights up Possi ble cause
Cata ly tic converte r malfunction.
Diese l particulate
gin e).
Misfir e, whi ch can th e ca talytic
co nve ner.
W he n th e ignit io n is swit ched o n , seve ral warning and indicator lights come o n b riefly for functio n
check. They go out after a few seconds.
a ll applicable legal requirements when cleaning the d iese l p articulate filter .
diesel particula te filt er mended only when v isib ility, we ather, road, and traffic conditions permit.
converter
firs t rea d and not e the introductory inform ati o n and heed the on page315.
The cata lytic con ve rter prov ides exha ust gas treatment to help red uce pollutan ts in the exhaus t
g a s. To help ensure lo ng serv ice life of the exhaus t
sys te m and gaso lin e engine catalytic conv en er:
Neve r comple te ly empty th e fu el tank.
Do not exceed the correct page 247.
mainte nan ce
Prop er response
Ease off the accelerator.
minutes in 4th gear (m anual
transmission) or in D Dri ve (automat ic trans-
m ission) a speed of about45 mph km /h ).
speed
an authorized Volk swage n dealer or au-thorized
deale r or authorized F ac ility.
Ease off the acce lerator. dri ve to the
n earest authorized d ea le r or thori zed Facili ty. Have en-gin e c hecked.
D o not put others at risk.
Note
Failure to heed warning lights or text can result in ve hicl e damage.
As long as the in dicator ligh ts are on , ex pect engin e malfunctio ns, cre ased fuel co nsumption a nd loss of en g in e
efficie ncy.
Do not tow-start the vehicle; jump-start stead page 353.
yo u ex perie nce mi sfires, loss of p ower or th e gin e is not running smoothl y w hile driving. reduce
speed immediately and have the ve hicl e checked by an authorized

hubcap against the rim until it
latch es.
To remove Twist hubcap to the le ft or righ t it loosens from the w heel page 328 , fig. 179.
cover
Fig.
firs t read and note the introductory information and heed the on page 328.
off the wheel cover
Take the lu g wre nch and wire dip out of the hicl e tool page 326.
caps
Fig . 181 Pullin g co ve r cop s off w he el b olts.
Practical lips
G rasp behind one of the lugs and pull the hubcap off.
To the hubcap onto th e center of th e rim.
th e hubcap against the rim until it
lat ch es.
th e w ire clip hook in one of the openings o f the w heel cover.
Slid e the lu g w rench through the fig. a nd pull th e wheel cove r off in the direction of the
arrow.
the wheel cover
B efor e attaching th e w heel cover, the anti-theft
w hee l bolt mus t be in stalled at p age332, fig. IB3 or Otherw ise, the wheel cover cannot be in stalled.
Ma ke s
ure that the valv e c ut-out is aligned w ith th e page 332. fig. 183 and press the wheel cover onto the wheel rim. Ma ke sure that th e w heel
cove r is latched onto the rim along the entire circumfere nce.
fir st read an d note the int rodu ctory informatio n and heed th e WARNINGS on page328.
Take the 326.
fig. 181 an d pull off in the dire ction of the arrow.
The
cove r caps are desig ned to protect th e w he el
b o lt s and should be i n stalled again after th e wheel
c h a nge.
Th e anti -th eft w h
eel bolt has a separate cover cap. Thi s only firs the anti-theft w heel bo lt , but not th e
s tan dard wheel bolt s.
328 329

minutes of driving
Please firs t read an d note the introdu ctory in formatio n and heed th e WARNINGS on page 336.
page 337, fig. 187 and read the tire pre ssure on th e tire pres­
sure
19 psi (1.3 bar) and less:
Stop! The tir e cannot be sealed sufficie n t!)' using the tire mobility set.
Get expe rt assistance=>
th e tir e press ure again to the pro per p age 276.
Do it yourself
d ri ve on to the next serv ice center at a
speed of not more than mph k m /h ).
Have the dam aged tir e replac ed.
Dri ving with a tire that cannot be seale d is dan­
gerous and can cause accident s and serious in ­
juries.
Do not continue drivin g if the tire pressure is
1 9 psi (1.3 bar) or less.
Get expert assistance.