brake VOLKSWAGEN GOLF PLUS 2012 Service Manual

To he lp prev ent paint damage to the engine
hood , place wiper blades against th e winds hie ld
after they have dried . Do not le t them snap back
in to p lace.
Washing with a power washer
first r ead and note the introdu ctory information and heed the on pagc262.
A lways follow the instr u ctions
th ere is enoug h dis tan ce to soft ma te­
ria ls s uch as rubb er h ose s or insulatin g material as
well a s th e s en so rs of the Dis tance Co ntrol
sys te m . Th e
Never usc conce ntrated jet nozz les or dirt bla sters
Imp rope r usc of power washers can cause se­
rious invisibl e permanent d a m age leading to
ti re failur e and loss of ve hicle cont rol. This can cause accide nts and se riou s person al injury.
Keep sufficient di stance b e tween wate r je t
and tir es. Never wash tir es with a no zzle that sprays th e wa ter out in a direct stream re g ard­
l ess of th e di stance to the tir e and even for a very
short time .
Neve r u sc b lasters ." to clean tires. Even
a relatively long spraying dista nce and very
s hort applicatio n tim e can do visi ble or inv is ibl e damage to tire s.
Core, maintenance
Lock the hatc h to prevent unintentional ope ning in the car
the ve hicl e has been wash ed , th e wet
b ra kes or, in winter, brake discs or pads coated
w ith icc, rea ct slowe r and need l onger stopping
dista nces.
A lways dry the brakes and clean off any ic e
coa ting s with a few care ful applicatio ns of th e
bra ke. Make sure no t to endan ge r ot11er motor­
i sts or c yclists or disobey legal requi rements.
Note
Wate r temperature should not be m ore tha n
To he lp prevent damag e to paint, do not was h th e ve hicl e in dir ect sunli ght.
In order for and Assis t to work correctly, the sensors in the rear bumper must b e kept clean and clear of snow and ice. When using a pow er was her or steam clean er,
onl y spray the se n so rs directly for a short peri od
o f tim e and always keep the nozzle at l eas t4
in ch es em) from the sensor.
D o not clea n icy or snow- covere d w indow s
w ith
When washin g or rinsin g the vehicle in cold
weather, do no t let wate r ge t into the lock cylin ­
d
ers or po int the hose at gaps around th e doo rs ,
hood or rea r hatcl1. The w ate r could freeze on t11c
locks and sea ls and mak e it difficu lt to open th e

rims
Please fir st read and no te the introducto ry inform atio n and heed the WARN INGS on page 262.
Cleaning
steel wheel s
S
tubborn brake dus t can b e removed an in ­dustrial clean e r. s teel wheel s regularly with
a se pa rat e s po nge.
Repai r any paint damage o n steel wheels befor e rust begins to fo rm .
Cleaning alloy
wheels
Every two weeks: Wash road salt and brak e dust ofT alloy wheel s, and clean the w heels w ith an ac id-
of rubber door and window
Please information and heed the WARNINGS on p age262.
T he
rubbe r seals around the d oors and w indow s
will s ta y soft a nd flexib le, sea l bett er and la st
De-icing door
Please informatio n and heed th e WARNINGS on page 262.
Volkswage n recommends us in g only genuine Volkswagen spray with lubricating and anti -corro­
s iv e pro perti es de-ice door lock cylind ers.
Undercoatin g
Ple ase read and n ot e the introductory heed th e o n page 262.
The ve hicl e underbody is co ated to help protect it
f rom corrosio n and damage. The undercoating could b e damaged durin g normal u se. We there­
for e recommend that you have the protectiv e coat­in gs on the underbody and su sp e nsion in spected
regularly, and repaired if necessary.
compound to the wheel s.
road and brake dust are not re m ove d regu­
larly, they can corrode m etal.
the protective coating is damaged, fo r example
b y s tone impact, repai r the damaged area right
longer if the seals are treat ed regu larly with a suit­
able rubbe r care product.
B efor e applyin g the treatment, usc a soft cloth to
r emove dust and dirt from the rubber
Lock de-ic ers that contain grease solvents can cause the lock cylinder to
Undercoating and rust-proofin g products can catch fire on the hot ex h au st sy stem or any othe r
h ot engine componen t.
Neve r apply additional undercoating or rust
proofi ng on or near the ex hau st manifold, the exhaust pipes, catalytic converter, the heat s hields, or any oll 1e r hot vehi cle component

Aggressive fluids and materials
can cause visible and invisibl e
tire
damage that can cause tire
blowouts .
Always keep chemicals, oils,
grease, fuels, braking fluids
and
other aggressive substances
away from tires.
read and note the introductory inform ation and heed the on page 276.
The desig n of the w heel b o lt s is matc h ed to the fac­
tor y-install ed wheels. If different wheels are in ­
s tall ed, wh
eel b o lts the ri ght length and bolt
head sh ap e must b e used. Thi s helps to e nsure that
w heels can b e m ounted securely and that the
brakes will work page
In mos t yo u cannot use w heel bolt s from diff erent ve hicl e. Even wheel rims from the same m od el m ay not properly.
Tires and w heel rim s approved by Volkswag en
h ave been matched precise ly to your ve hicl e
m od el and cont ribut e consid erabl y to good han­
dlin g and safe ve hicl e performance.
Tight ening
torque
bolt s must alway s be install ed with the co r­
rect tightenin g page The required
tight enin g torqu e for the wheel bolts is 88 ft-lb s Nm). After changing
torqu e wre n ch b y an authorize d Volksw age n
d eal er or a uthorized Volk swagen Facility.
Care, maintenance
Tires age even if they are not
being used and can fail suddenly,
especially
at high speeds,
causing loss
of vehicle control,
accidents,
and severe personal
injuries.
Tires that are more than 6
years old
can be used only in an
emergency and then only with
special care
and at low speed.
Wheel rims with bolted rim rings
run true and safe ly . Damage d wheel rim s must b e re­
to repair them yourself. Ha ve an authorized
Facility re pai r them for you
Wheel rims with bolted decorative covers
Ligh t-allo y wheels may have interc h angeable d ec­
o rativ e cove rs attac h ed t o th e rim with self-locki ng
screws. If yo u want to replace damaged wheel
cove rs. contact your authorize d Volkswa gen deale r or authorize d Volk swa gen Fac ilit y
improper or damaged wheel rim s can af­fect driving cause accidents and serious personal injury.
only wheel rim s approved for the ve­
hicl e.

Tires must have the required
clearance. Tires
that do not have
enough clearance can rub
against parts of the vehicle body,
suspension,
and brake system,
causing brake system failure,
tread delamination, and sudden
blowouts.
Note
Never drive without valve stem
caps. The valves and sensors of the
Tire Pressure Monitoring
could be damaged.
Care, maintenance
(continued)
The sensors must be replaced at
scheduled intervals Booklet
Warranty and Maintenance
booklet.
Always dispose of old tires in
accordance with l
egal require­
ments.
Replace it a tir e matchin g th e others on your ve hicle as soon as possible.
Although tire siz e specifica-
tions
can be the same, the ac­
tual dimension s may differ from
those nominal values for different
tir e makes,
or the tire contours
may be significantly different.

Note
Remove sno w c hain s w hen road s are free or snow. the chains ca n damage tires, impair vehicle handling and ca n be qui ck ly worn
down.
-------chain s they h ave direct contact w ith th e rims. Volk swage n recommend s usin g coa te d sn ow
chains .
c hain s are available in different sizes
Please first read and note the
introductory information
and heed the WARNINGS on
page 276.
Accessory weight
The combine d weight (in excess of
those standa rd items which may
be re placed) of automatic tra n s­
mission, electro-mechnical power
stee ring, power brakes, power
windows, power seats, radio, and
heater, to th e extent that these
items are availabl e as factory-in­
stall ed equipme n t (w hether in ­
s tall ed or not).
Aspect ratio
The ratio of sidewall heig h t to tir e
w
idth, expressed as a p ercentage.
A number o r or
lower indicates a low-profile tire
with a shorter sidewall for im­
proved steering response and
better overall handling on dry
pavem ent.
Bead
The part of a tire made of steel
wires, wrapped or reinforced b y
ply cords, with the shape and
structure to en sure proper fit to the
w h
eel rim.
maintenance
Bead separation
A breakdown of the bond between
components in the bead.
The tire structure, excep t tread
and s id ewall rubber which, when
infl ate d, bears the lo ad.
The breakjng away of pieces of the
tread or sidewall.
The strands of materia l forming
the plie s in the tir e.
An y parting within the tread,
s id
ewall, or inne r lin er of the tire
ex te
nding to cord material.
at low
speeds in the three hour p e riod be­
fore
the tire pressure is measured
o r a
djuste d.

Parts, accessories, repairs and modifications
lowing:
Break-in period . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ports and accessories .. ....... .... , . , . . . . . . . . .
Operating fluids and equipment . . . . . . . . . . . . . . .
Repai rs and technical modifications . . . . . . . . . . . . .
Notice about data recorded by vehicle control modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using o cellular phone in a motor vehicle when it is not c o nne cte d to the vehicle te lephone antenna . .
points for the vehicle . . . . . . . . . . . . . . . . . . . . . .
Inappropriate spare parts and accessorie s as w ell as improperly performed work, tions and repairs can cause ve hicl e damage, cidents and serious personal injuries.
Volkswagen strongl y recomm ends to only use accessories approved by Volkswagen and Genuine Volkswagen These parts and cessories have been evaluated by Volk swagen for their s uitability, reliabilit y and safety.
Break-in period
first read and note the introductory
o n page303.
No te applicab le re quirem ents for breaking in new parts.
Breaking in a new e ngin e
A n
ew en gin e must be caref ully broke n in during the fir st kilo m ete rs). During the
fir st few h ours o f dri vin g, th e e ngine's intern al
kilomet ers) will also affect th e e ng in e quality. Even after th is time -and especially w ith co ld engine­
drive the ve hicle at moderate en gin e speeds in
o rd er to reduce en gin e wear and to incre ase the
care and maint enanc e
Have repairs and vehicle modifica tions
rized Volkswag en dealers and authorized swagen Service Facilities have the required tool s, diagnostic equipment, repair tion, and trai ned personnel.
Only install parts on the ve hicl e that are
Never sto re, mount or attach objects, such as cup or p hone hold ers, on or next to the a irbag module covers or within the airbags
Only use wheel rim I tire combinations proved by Volk swagen for the respecti ve vehicle
mileage the engi ne can co ve r. Do not drive at gine speed s w hi ch are to o low. Always downshif t if the e ngin e is no longer running For the fir st kilometers):
Do no t use full throttle .
Do not drive the ve hicl e at more than 2/3 of the
top en gine s peed.
Do n o t to w trailer.
From to miles km): m ay be in creased to maximum sibl e road and en g in e speed.
New tire s and brake pads
New tires and rep lacing pag e 276
page 192

Introduction
In this section yo u'll informati on on th e lowi ng:
Prote cting yourself and the vehicle . . . . . . . . . . .
More information:
B ra king, sto ppin g and page
Em erg ency clos ing and page 322
Ve hicl e tool page326
Chan ging a page
Protecting you rse lf and the vehicle
Fig. 167 the center of the instrument panel: for emergency
A vehicle breakdown in
Always stop the vehicle as soon as it is safe to do so and move th e ve hicle a safe distance off the tu all duurs in
Neve r leave children, disable d persons, or anyone who cannot help themselves alone in th e ve hicl e when locking the doors. This could
result in people being trap ped in the vehicle in
a n em erge ncy. Depending on the tim e or year, people trapped in tl1e vehicl e can be exposed to
very high or very low tempe ratures.
fir st rea d and no te th e introdu ctory info rmati on and heed the
on
all appli cabl e leg al require m ent s re garding securin g a broke n- down ve hicl e.
For yo
ur safe ty and th at of your pa sse ngers, carry out th e followin g ste ps in the o rder
on em erge ncy flashers by p ress ing 167.
3. Appl y th e parkin g brake, preve nt the ve hicl e from page 188.
4 . th e tran smi ssio n int o (automati c) or Neutra l (manua l page 179.
5 . Stop th e e ngin e and re move th e key from th e ig niti on page 172.
Do it yourself

Checklist (continued )
6. passengers exit and go to a safe locatio n
vehicl e keys with you when lea vin g yo ur ve hicl e.
8. up ale rt other m otoris ts and cycl is ts .
9. Let th e eng in e cool down and ge t ex pert ass is tance if necessary .
the emerge ncy flashers are on. use the turn sig nal lever to indicat e when the ve hicl e is bein g towe d. T his
t empo rarily interr upts th e wa rnin g fla sh ers.
Traffi c suddenl y slows down or s top s in front of you to wa rn those approaching fro m b ehind .
the of an em erge ncy.
the ve hicle brea ks dow n.
b ein g tow-s tarted or bei ng towed.
A lways obey traffic
that govern the use o f
e m erge ncy flash ers where you are driving.
th e em ergency flash e rs are not working . a fe rent method -as pe rmitt ed by law-must b e
used to alert othe r m otoris ts an d cycl is ts to the breakdown.
Di sregarding the sa fety-related ch ecklist may lead to accidents and serio us injuries.
A lway s review and th e c hecklist. safe ty prac tice s and use common sense.
Pract ical tips
Th e vehicl e ex hau st syst em and the ca tal ytic
co nverter or diesel pa rti cu late
Never park where parts of the hot ex haust sys te m or catalyti c converter could ignite mable materials, such as dry grass, brush ,
l eaves,
T he ve hicl e battery be drained if th e em ergency flas he rs are o n for a long tim e­
To alert the traffi c behind you, th e brake light s o n some ve hicle s sta rt to fla sh if you
brake hard when traveling at a speed greate r about mph km /h ).
a t speeds around 6 mph
ating d eact iva tes th e e merge ncy flash ers.
To alert the tr affic behin d you, the ge ncy flashers on so me ve hicl es come on if you br ake hard w hen traveling at a speed greater than mph krn/h ). accele ratin g
o r continuing to drive at a speed above about25 mph km /h ), th e e merge ncy flashers

Turn the socke t wre nch in order to close the
power su nroof.
Install the cover again.
Have the power sunroof checked by an autho­rized Volkswagen dealer o r authorize d Volkswagen
Serv ice Facili ty. Emerg enc y clo sing may ca use the
power sun roo f and its pinc h protec tio n to
Emergency of the
Fig. 17 4 Removing th e selector gate cover .
first read and no te th e in troducto ry info rmation and hee d the Wi\HN INGS on page322.
I f th e
powe r suppl y fails (due to a dead for
exa mple) and the ve hicl e has to be pushed or towed, the emerge ncy re lease must be u se d to
m ove the selec tor leve r toN (Neu tral) .
The e m ergency re le ase is located under these­
lector ga te cove r on the rig ht sid e when viewed in
th e dir ection of trav el. You need tool like a
sc rewdriver to re lease the selector leve r lo ck.
Preparations
Se t the parkin g brake.
Switch off the ignition .
Removing the selector gate cover
up wa rd on the cover around th e se lecto r
l eve r fig. 174.
Slip the cover up and ove r th e selector leve r
3l Not included with the vehic le kit.
Practical t ips
F ig. 17 5 Releasing the selector lever lock.
Emergency releasing of the sele ctor lever lock
fig. 17 5 in the directi on of th e arrow and hold it in thi s position.
the re lease fig. in these­
l ecto r lever handl e and shift the se lec tor lever to
Ne utral (N).
Neve r move the selector lever out of
unexpect ­especially on or inclin es, and cause a n
acc ident and seriou s injurie s.
Note
Even witl1 selector lever is in N (Ne utral) , th e
a ut omatic transmission will be damaged ve­
hicl e is towe d (or if you let it coast) fo r an ex ­
t ended p eriod or at high speed with the engine shut
324 325

Introduction
In thi s section yo u'll find inform ation on th e fo l­
l ow ing:
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pr epara tio ns fo r workin g in the eng ine co m­
In an p age
a w hee l page
Tire mobili ty page 336
Storage
Fig. 176 In the luggage compartment: Floor covering raised and secu red.
Do it yourse lf
Loose tools and other objects kit and a lo o se spare tire may be thrown through the passenger compart­
m ent if yo u brake suddenly or stee r sharply or are involv ed in an accident. This can cause se­
r io u s injuri es.
Alw ays make sure the ve hicl e to ol kit , tire
mobili ty kit, and spare tire sized or com­
pact ) are securel y stow ed in th e luggage com-ment.
I
mprope r or damaged vehicl e tools can lead to
a ccid ent s and injury .
Neve r work with tools that are damage d or not right for the job .
firs t read and note th e int rod uc tory inform ation an d heed th e o n page326.
T he ve hicle t
ool kit, spare wheel, compact spare w hee l or tir e mobilit y set may be locate d in various
l oca tions in the lu ggage compart men t.
th e tir e m obilit y
set are stored in the foam insert
n ex t to t he ve hicl e too l kit.
If necessary, de ta ch the luggage compartment net page
Lift th e floo r cover ing and ha ng it on th e hook beneath the luggageco mpart mem fig. 176
w ise it not fit in its co mpart ment and ca nnot be stowe d sa fe ly.